Item 1. BUSINESS
General
We offer products and services ranging from portable and standby power solutions to
communications and electronics systems. Through our engineering and collaborative approach to
problem solving, we serve government, defense and commercial customers across the globe. We
design, manufacture, install and maintain power and communications systems including: portable and
standby power systems, communications and electronics systems and accessories, and custom
engineered systems, solutions and services.
We sell our products worldwide through a variety of trade channels, including original
equipment manufacturers (OEMs), industrial and retail distributors, national retailers and
directly to U.S. and international defense departments. We enjoy strong name recognition in our
markets under our Ultralife® Batteries, McDowell Research®,
RedBlackTM Communications, Stationary Power ServicesTM, Reserve Power Systems
and ABLETM brands. We have sales, operations and product development facilities in North
America, Europe and Asia.
We report our results in four operating segments: Non-Rechargeable Products, Rechargeable
Products, Communications Systems (formerly named Communications Accessories) and Design and
Installation Services (formerly named Technology Contracts). The Non-Rechargeable Products segment
includes: lithium 9-volt, cylindrical and various other non-rechargeable batteries, including
seawater-activated batteries. The Rechargeable Products segment includes: rechargeable batteries,
charging systems, uninterruptable power supplies and accessories, such as cables. The
Communications Systems segment includes: power supplies, cable and connector assemblies, RF
amplifiers, amplified speakers, equipment mounts, case equipment and integrated communication
system kits. The Design and Installation Services segment includes: standby power and
communications and electronics systems design, installation and maintenance activities and revenues
and related costs associated with various development contracts. We look at our segment performance at the gross margin level, and we do not
allocate research and development or selling, general and administrative costs against the
segments. All other items that do not specifically relate to these four segments and are not
considered in the performance of the segments are considered to be Corporate charges. (See Note 10
in the Notes to Consolidated Financial Statements.)
We continually evaluate various ways to grow, including opportunities to expand through
mergers, acquisitions and business partnerships. On May 19, 2006, we acquired 100% of the equity
securities of ABLE New Energy Co., Ltd. (ABLE), an established manufacturer of lithium batteries
located in Shenzhen, China. The total consideration for the acquisition was a combination of cash
and equity. The initial cash portion of the purchase price was $1,896 (net of $104 in cash
acquired), with an additional $500 cash payment contingent on the achievement of certain
performance milestones,
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payable in separate $250 increments, when cumulative ABLE revenues from the
date of acquisition attain $5,000 and $10,000, respectively. In August 2007, the $5,000 cumulative
revenues milestone was attained, and as such, we have recorded the first $250 contingent cash
payment. The equity portion of the purchase price consisted of 96,247 shares of our common stock
valued at $1,000, and 100,000 stock warrants valued at $526, for a total equity consideration of
$1,526. (See Note 2 in the Notes to Consolidated Financial Statements for additional information.)
On July 3, 2006, we finalized the acquisition of substantially all the assets of McDowell
Research, Ltd. (McDowell), a manufacturer of military communications accessories located in Waco,
Texas. Under the terms of the acquisition agreement, the purchase price of approximately $25,000
consisted of $5,000 in cash and a $20,000 non-transferable, subordinated convertible promissory
note to be held by the sellers. In addition, the purchase price was subject to a post-closing
adjustment based on a final valuation of trade accounts receivable, inventory and trade accounts
payable that were acquired or assumed on the date of the closing, using a base value of $3,000.
The final net value of these assets, under our contractual obligation under the acquisition
agreement, was $6,389, resulting in a revised purchase price of approximately $28,448. On November
16, 2007, we finalized a settlement agreement with the sellers of McDowell, which resolved various
operational issues that arose during the first several months following the acquisition that
significantly reduced our profit margins. The settlement agreement reduced the overall purchase
price by approximately $7,900, by reducing the principal amount on the convertible note from
$20,000 to $14,000, and eliminating a $1,889 liability related to the Purchase Price Adjustment
formula. In addition, the interest rate on the convertible notes was increased from 4% to 5% and
we made prepayments totaling $3,500 on the convertible notes. In January 2008, the convertible
notes were converted in full into 700,000 shares of our common stock. (See Note 2 in the Notes to
Consolidated Financial Statements for additional information.)
On September 28, 2007, we finalized the acquisition of all of the issued and outstanding
shares of common stock of Innovative Solutions Consulting, Inc. (ISC), a provider of a full range
of engineering and technical services for communication electronic systems to government agencies
and prime contractors located in Hollywood, Maryland. In January 2008, we renamed ISC to RedBlack
Communications, Inc. (RedBlack). The initial cash purchase price was $943 (net of $57 in cash
acquired), with up to $2,000 in additional cash consideration contingent on the achievement of
certain sales milestones. The additional cash consideration is payable in up to three annual
payments and subject to possible adjustments as set forth in the stock purchase agreement. (See
Note 2 in the Notes to Consolidated Financial Statements for additional information.)
On November 16, 2007, we completed the acquisition of all of the issued and outstanding shares
of common stock of Stationary Power Services, Inc. (SPS), an infrastructure power management
services firm specializing in engineering, installation and preventative maintenance of standby
power systems, uninterruptible power supply systems, DC power systems and switchgear/control
systems for the telecommunications, aerospace, banking and information services industries located
in Clearwater, Florida. Under the terms of the stock purchase agreement, the initial purchase price
of $10,000 consisted of $5,889 (net of $111 in cash acquired) in cash and a $4,000 subordinated
convertible promissory note to be held by the seller. In addition, on the achievement of certain
post-acquisition sales milestones, we will issue up to an aggregate amount of 100,000 shares of our
common stock. (See Note 2 in the Notes to Consolidated Financial Statements for additional
information.)
On November 16, 2007, we completed the acquisition of all of the issued and outstanding shares
of common stock of Reserve Power Systems, Inc. (RPS), an affiliate of SPS, and a supplier of lead
acid batteries primarily for use by SPS in the design and installation of standby power systems.
Under the terms of the stock purchase agreement, the initial purchase price consisted of 100,000
shares of our common stock, valued at $1,383. In addition, on the achievement of certain
post-acquisition sales milestones, we will pay the sellers, in cash, 5% of sales up to the sales in
the operating plan, and 10% of sales that exceed the sales in the operating plan, for the remainder
of the calendar year 2007 and for calendar years 2008, 2009 and 2010. The additional contingent
cash consideration is payable in annual installments, and excludes sales made to SPS, which
historically have comprised substantially all of RPSs sales. (See Note 2 in the Notes to
Consolidated Financial Statements for additional information.)
Our website address is www.ultralifebatteries.com. We make available free of charge via a
hyperlink on our website our annual report on Form 10-K, quarterly reports on Form 10-Q, current
reports on Form 8-K, and any amendments to those reports as soon as reasonably practicable after
such material is electronically filed with or furnished to the Securities and Exchange Commission
(SEC). We will provide copies of these reports upon written request to the attention of Peter F.
Comerford, Secretary, Ultralife Batteries, Inc., 2000 Technology Parkway, Newark, New York, 14513.
Our filings with the SEC are also available through the SEC website at www.sec.gov or at the SEC
Public Reference Room at 100 F Street, N.E., Washington, D.C. 20549 or by calling 1-800-SEC-0330.
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Non-Rechargeable Products
We manufacture and/or market a family of lithium-manganese dioxide (Li-MnO2)
non-rechargeable batteries including 9-volt, HiRateÒ cylindrical, and Thin
CellÒ, in addition to magnesium silver-chloride seawater-activated batteries, and
other chemistries and form factors. We also manufacture and market a family of lithium-thionyl
chloride (Li-SOCl2) non-rechargeable batteries produced by our ABLE operating unit.
Applications for our 9-volt batteries include: smoke alarms, wireless security systems and
intensive care monitors, among many other devices. Our HiRate and Thin Cell lithium
non-rechargeable batteries are sold primarily to the military and to OEMs in industrial markets for
use in a variety of applications including radios, automotive telematics, emergency radio beacons,
search and rescue transponders, pipeline inspection gauges, portable medical devices and other
specialty instruments and applications. Military applications for our non-rechargeable HiRate
batteries include: man-pack and survival radios, night vision goggles, targeting devices, chemical
agent monitors and thermal imaging equipment. Our lithium-thionyl chloride batteries, sold under
our ABLE brand as well as various private label brands, can be used in a wide variety of
applications including utility meters, security devices, electronic meters, automotive electronics
and geothermal devices. We also manufacture seawater-activated batteries for specialty marine
applications. We believe that the chemistry of lithium batteries provides significant advantages
over other currently available non-rechargeable battery technologies. These advantages include:
lighter weight, longer operating time, longer shelf life, and a wider operating temperature range.
Our non-rechargeable batteries also have relatively flat voltage profiles, which provide stable
power. Conventional non-rechargeable batteries, such as alkaline batteries, have sloping voltage
profiles that result in decreasing power output during discharge. While the price for our lithium
batteries is generally higher than alkaline batteries, the increased energy per unit of weight and
volume of our lithium batteries allow longer operating times and less frequent battery replacements
for our targeted applications.
Revenues for this segment for the year ended December 31, 2007 were $80,262 and segment
contribution was $17,747.
Rechargeable Products
We believe that our range of lithium ion and lithium polymer rechargeable batteries and
chargers offer substantial benefits, including the ability to design and produce lightweight
batteries in a variety of custom sizes, shapes, and thickness. We market lithium ion and lithium
polymer rechargeable batteries comprised of cells manufactured by qualified cell manufacturers.
Our rechargeable products can be used in a wide variety of applications including communications,
medical and other portable electronic devices. The chemistry of lithium ion and lithium polymer
batteries provides significant advantages over other currently available rechargeable batteries.
These advantages include lighter weight, longer operating time, longer time between charges and a
wider operating temperature range. Conventional rechargeable batteries, nickel metal hydride and
nickel cadmium, are heavier, have lower energy and require more frequent charging. Additionally,
we offer lead-acid batteries and uninterruptable power supplies for the standby power market.
Products include standby batteries and uninterruptable power supplies for use in
telecommunications, banking, aerospace and information services industries.
Revenues for this segment for the year ended December 31, 2007 were $16,756 and segment
contribution was $3,578.
Communications Systems
In 2006, as a result of the acquisition of McDowell, we formed a new segment, Communications
Accessories, which was renamed Communications Systems in 2007. We design and manufacture a line of
power solutions and accessories to support military communications systems including power
supplies, power cables, connector assemblies, RF amplifiers, amplified speakers, equipment mounts,
case equipment and integrated communication systems. Products include field deployable systems,
which operate from wide-ranging AC and DC sources using a basic building block approach, allowing
for a quick response to specialized applications. All systems are packaged to meet specific
customer needs in rugged enclosures to allow their use in severe environments. We market these products to all branches of the U.S.
military, approved foreign defense organizations, and U.S. and international prime defense
contractors.
Revenues for this segment in the year ended December 31, 2007 were $37,140 and segment
contribution was $6,693.
Design and Installation Services
In the fourth quarter of 2007, as a result of the acquisitions of RedBlack and SPS, we renamed
our Technology Contracts segment to Design and Installation Services. These services include the
design, installation, integration and maintenance of both communications electronics and standby
power systems. We also seek to fund part of our efforts to
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identify and develop new applications for our products and to advance our technologies through contracts with both government agencies
and third parties. We have been successful in obtaining awards for such programs for both
rechargeable and non-rechargeable battery technologies.
Revenues for this segment in the year ended December 31, 2007 were $3,438 and segment
contribution was $756. We continue to obtain contracts that are in parallel with our efforts to
ultimately commercialize products that we develop. Revenues in this segment may vary widely each
year, depending upon the quantity and size of contracts obtained.
Corporate
We allocate revenues and cost of sales across the above business segments. The balance of
income and expense, including but not limited to research and development expenses, and selling,
general and administrative expenses, are reported as Corporate expenses.
There were no revenues for this category in the year ended December 31, 2007 and corporate
contribution was a loss of $28,973.
See Managements Discussion and Analysis of Financial Condition and Results of Operations and
the 2007 Consolidated Financial Statements and Notes thereto for additional information. For
information relating to total assets by segment and revenues for the last three years by segment,
see Note 10 in the Notes to Consolidated Financial Statements.
History
We were formed as a Delaware corporation in December 1990. In March 1991, we acquired certain
technology and assets from Eastman Kodak Company (Kodak) relating to its 9-volt lithium-manganese
dioxide non-rechargeable battery. In December 1992, we completed our initial public offering and
became listed on NASDAQ. In June 1994, we formed a subsidiary, Ultralife Batteries (UK) Ltd.
(Ultralife UK), which acquired certain assets of the Dowty Group PLC (Dowty) and provided us
with a presence in Europe. In May 2006, we acquired ABLE, an established manufacturer of lithium
batteries located in Shenzhen, China, which broadened our product offering and provided additional
exposure to new markets. In July 2006, we finalized the acquisition of substantially all the
assets of McDowell, a manufacturer of military communications accessories formerly located in Waco,
Texas, which enhanced our channels into the military communications area and strengthened our
presence in global military markets. In September 2007, we acquired ISC, located in Hollywood,
Maryland, which we renamed RedBlack in January 2008, an engineering and technical services firm
specializing in the design, integration, and fielding of mobile, modular, and fixed-site
communication and electronic systems. The acquisition provided a natural extension to our
communications systems business and opened another channel of distribution for our broad portfolio
of communications systems, accessories and portable power products. In November 2007, we acquired
SPS and RPS, affiliated companies both located in Clearwater, Florida. SPS is an infrastructure
power management services firm specializing in the engineering, installation and preventive
maintenance of standby power systems, uninterrupted power supply systems, DC power systems and
switchgear/control systems for the telecommunications, aerospace, banking and
information services industries. RPS supplies lead acid batteries for use in the design and
installation of standby power systems. The SPS acquisition furthered our transformation to a
value-added power solutions, accessories and engineering services company serving a broad spectrum
of government, defense and commercial markets.
Products, Services and Technology
Non-Rechargeable Products
A non-rechargeable battery is used until discharged and then discarded. The principal
competing non-rechargeable battery technologies are carbon-zinc, alkaline and lithium. We
manufacture a range of non-rechargeable battery products based on lithium-manganese dioxide,
lithium-thionyl chloride and magnesium-silver chloride technologies.
Our non-rechargeable battery products are based predominantly on lithium-manganese dioxide and
lithium-thionyl chloride technologies. Our only non-lithium-based non-rechargeable product is our
magnesium-silver chloride battery, also known as a seawater-activated battery. We believe that the
chemistry of lithium batteries provides significant advantages over currently available
non-rechargeable battery technologies, which include: lighter weight, longer operating time, longer
shelf life, and a wider operating temperature range. Our non-rechargeable batteries also have
relatively flat voltage profiles, which provide stable power. Conventional non-rechargeable
batteries, such as alkaline batteries, have sloping voltage profiles that result in decreasing
power outage during discharge. While the prices for our lithium batteries
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are generally higher than commercially available alkaline batteries produced by others, we believe that the increased
energy per unit of weight and volume of our batteries will allow longer operating time and less
frequent battery replacements for our targeted applications. As a result, we believe that our
non-rechargeable batteries are price competitive with other battery technologies on a price per
watt-hour basis.
Our non-rechargeable products include the following product configurations:
9-Volt Lithium Battery. Our 9-volt lithium battery delivers a unique combination of high
energy and stable voltage, which results in a longer operating life for the battery and,
accordingly, fewer battery replacements. While our 9-volt battery price is generally higher than
conventional 9-volt carbon-zinc and alkaline batteries, we believe the enhanced operating
performance and decreased costs associated with battery replacement make our 9-volt battery more
cost effective than conventional batteries on a cost per watt-hour basis when used in a variety of
applications.
We market our 9-volt lithium batteries to OEM, distributor and retail markets including
industrial electronics, safety and security, medical and music/audio. Significant applications
include: smoke alarms, wireless alarm systems, bone growth stimulators, telemetry devices, blood
analyzers, ambulatory infusion pumps, parking meters, wireless audio devices and guitar pickups. A
significant portion of the sales of our 9-volt battery is to major U.S. and international smoke
alarm OEMs for use in their long-life smoke alarms. We also manufacture our 9-volt lithium battery
under private label for a variety of U.S. and international companies. Additionally, we sell our
9-volt battery to the broader consumer market through national and regional retail chains and
Internet retailers.
We believe that we manufacture the only standard size 9-volt battery warranted to last 10
years when used in ionization-type smoke alarms. Although designs exist using other battery
configurations, such as three 2/3 A or 1/2 AA-type battery cells, we believe that our 9-volt
solution is superior to these alternatives. Our current 9-volt battery manufacturing capacity is
adequate to meet forecasted customer demand.
Cylindrical Batteries. Featuring high energy, wide temperature range, long shelf life and
operating life, our cylindrical cells and batteries, based on both lithium-manganese dioxide and
lithium-thionyl chloride technologies, represent some of the most advanced lithium power sources
currently available. We market a wide range of cylindrical non-rechargeable lithium cells and
batteries in various sizes under both the HiRate and ABLE brands, which include: D, C, 5/4 C, 1/2 AA, 2/3 A and other sizes,
which are sold individually as well as packaged into multi-cell battery packs, including our
leading BA-5390 military battery, which is an alternative to the Li-SO2 BA-5590 battery,
which is the most widely used battery in the U.S. armed forces for portable applications and is
manufactured and sold by our competitors. Our BA-5390 battery provides 50% to 100% more energy
(mission time) than the BA-5590, and it is used in approximately 60 military applications.
We market our line of lithium cells and batteries to the OEM market for commercial, military,
medical, automotive, asset tracking and search and rescue applications, among others. Significant
commercial applications include pipeline inspection equipment, autoreclosers and oceanographic
devices. Asset tracking applications include RFID (Radio Frequency Identification) systems. Among
the military uses are manpack radios, night vision goggles, chemical agent monitors, and thermal
imaging equipment. Medical applications include: AEDs (Automated External Defibrillators),
infusion pumps and telemetry systems. Automotive applications include: telematics, tire-pressure
monitoring and engine electronics systems. Search and rescue applications include: ELTs
(Emergency Locator Transmitters) for aircraft and EPIRBs (Emergency Position Indicating Radio
Beacons) for ships.
Thin Cell Batteries. We manufacture a range of thin lithium-manganese dioxide batteries under
the Thin Cell brand. Thin Cell batteries are flat, lightweight batteries providing a unique
combination of high energy, long shelf life, wide operating temperature range and light weight.
With their thin prismatic form and a high ratio of active materials to packaging, Thin Cell
batteries can efficiently fill most battery cavities. We are currently marketing these batteries to
OEMs for applications such as wearable medical devices, theft detection systems, and RFID devices.
Seawater-Activated Batteries. We produce a variety of seawater-activated batteries based on
magnesium-silver chloride technology. Seawater-activated batteries are custom designed and
manufactured to end user specifications. The batteries, which can be stored almost indefinitely,
are activated when placed in salt water, which acts as the electrolyte allowing current to flow. We
market seawater-activated batteries to naval and specialty OEMs for applications including
sonobuoys, underwater defense systems, air-sea rescue equipment, airborne surveillance drones and
meteorological radiosondes.
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Rechargeable Products
In contrast to non-rechargeable batteries, after a rechargeable battery is discharged, it can
be recharged and reused many times. Generally, discharge and recharge cycles can be repeated
hundreds of times in rechargeable batteries, but the achievable number of cycles (cycle life)
varies among technologies and is an important competitive factor. All rechargeable batteries
experience a small, but measurable, loss in energy with each cycle. The industry commonly reports
cycle life in the number of cycles a battery can achieve until 80% of the batterys initial energy
capacity remains. In the rechargeable battery market, the principal competing technologies are
nickel-cadmium, nickel-metal hydride, lithium-ion and lithium-polymer-based batteries.
Rechargeable batteries can be used in many applications, such as military radios, laptop computers,
mobile telephones, portable medical devices, wearable devices and many other commercial, military
and consumer products.
Three important parameters for describing the performance characteristics of a rechargeable
battery suited for todays portable electronic devices are design flexibility, energy density and
cycle life. Design flexibility refers to the ability of rechargeable batteries to be designed to
fit a variety of shapes and sizes of battery compartments. Thin profile batteries with prismatic
geometry provide the design flexibility to fit the battery compartments of todays electronic
devices. Energy density refers to the total electrical energy per unit volume stored in a battery.
High energy density batteries generally are longer lasting power sources providing longer operating
time and necessitating fewer battery recharges. Lithium batteries, by the nature of their
electrochemical properties, are capable of providing higher energy density than comparably sized
batteries that utilize other chemistries and, therefore, tend to consume less volume and weight for
a given energy content. Long cycle life is a preferred feature of a rechargeable battery because
it allows the user to charge and recharge many times before noticing a difference in performance.
Energy density refers to the total amount of electrical energy stored in a battery divided by
the batterys weight and volume as measured in watt-hours per kilogram and watt-hours per liter,
respectively. High energy density and long achievable cycle life are important characteristics for
comparing rechargeable battery technologies. Greater energy density will permit the use of
batteries of a given weight or volume for a longer time period. Accordingly, greater energy
density will enable the use of smaller and lighter batteries with energy comparable to those
currently marketed. Long achievable cycle life, particularly in combination with high energy
density, is suitable for applications requiring frequent battery recharges, such as cellular
telephones and portable computers.
Lithium Ion and Lithium Polymer Cells and Batteries. We offer a variety of lithium ion and lithium
polymer cells and batteries. Additionally, we offer battery packs made from single and multiple
lithium ion and lithium polymer cells. These products can be used in a wide variety of
applications including communications, medical and other portable electronic devices.
Lead-Acid Batteries. We offer a variety of lead-acid batteries primarily for use in the
design and installation of standby power systems. These products include standby batteries and
uninterruptable power supplies for use in telecommunications, banking, aerospace and information
services industries.
Battery Charging Systems and Accessories. To provide our customers with complete power system
solutions, we offer a wide range of rugged military and commercial battery charging systems and
accessories including smart chargers, multi-bay charging systems and a variety of cables.
Communications Systems
Our McDowell unit designs and manufactures power solutions and accessories to support military
communications systems including power supplies, RF amplifiers, battery chargers, amplified
speakers, equipment mounts, case equipment and integrated communication systems. We specialize in
field deployable power systems, which operate from wide-ranging AC and DC sources using a basic
building block approach, allowing for a quick response to specialized applications. We package all
systems to meet specific customer needs in rugged enclosures to allow their use in severe
environments.
We offer a wide range of military communications accessories designed to enhance and extend
the operation of communications equipment such as vehicle-mounted, manpack and handheld
transceivers. Our communications accessories include the following product configurations:
Integrated Systems. Our integrated systems include: SATCOM on the Move (SOTM); ruggedized
deployable case systems; multiband transceiver kits and HF transceiver kits; briefcase power
systems; dual transceiver cases; enroute communications cases; four radio cases; and tactical
repeater systems. These systems give communications operators everything that is needed to provide
reliable links to support C4I (Command, Control, Communications, Computers and Information
systems).
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Power Systems. Our power systems include: universal AC/DC power supplies with battery backup
for tactical manpack and handheld transceivers; Rover III power supplies; interoperable power
adapters and chargers; portable power systems; tactical combat and AC to DC power supplies for
encryption units, among many others. We can provide power supplies for virtually all tactical
communications devices.
RF Amplifiers. Our RF amplifiers include: 20 and 100-watt multiband (30 512 MHz) and 50 watt
VHF RF (30 90 MHz) amplifiers. These amplifiers are used to extend the range of manpack and
handheld tactical transceivers and can be used on mobile or fixed site applications.
Design and Installation Services
Our design and installation services focus on standby power system design, installation and
maintenance, integrating communications equipment and power systems for maximum mobility and
optimum customer utility. These include equipment installations in commercial, military and law
enforcement application, including vehicles for satellite communications, engineering services,
upgrading current fleet vehicles and integrated logistics and project management support.
Communications and Electronics. Our communications and electronics services include the
design, integration, fielding and life cycle management of portable, mobile and fixed-site
communications systems. Capabilities include engineering, rapid prototyping, systems integration
and logistics support.
Standby Power. Our standby power services provide mission critical solutions to a broad range
of applications in the telecommunications, aerospace, banking and information services industries
involving the installation and preventive maintenance of standby power systems, uninterrupted power
supply systems, DC power systems and switchgear/control systems.
Technology Contracts. Our technology contract activities involve the development of new
products or the advancement of existing products through contracts with both government agencies
and third parties.
Sales and Marketing
We employ a staff of sales and marketing personnel in North America, Europe and Asia. We sell
our current products and services directly to commercial customers, including OEMs, as well as
government and defense agencies in the U.S. and abroad and have contractual arrangements with sales
agents who market our products on a commission basis in particular areas. While OEM agreements and
contracts contain volume-based pricing based on expected volumes, industry practices dictate that
pricing is rarely adjusted retroactively when contract volumes are not achieved. Every effort is
made to adjust future prices accordingly, but the ability to adjust prices is generally based on
market conditions.
We also distribute our products through domestic and international distributors and retailers.
Our sales are generated primarily from customer purchase orders. We have several long-term
contracts with the U.S. government and companies within the automotive industry. These contracts do
not commit the customers to specific purchase volumes, nor to specific timing of purchase order
releases, and they include fixed price agreements over various periods of time. We do not believe
our sales are seasonal.
In 2007, sales to U.S. and non-U.S. customers were approximately $79,300 and $58,300, respectively. (See
Note 10 in the Notes to Consolidated Financial Statements.)
Non-Rechargeable Products
We have targeted sales of our non-rechargeable products to manufacturers of security and
safety equipment, automotive telematics, medical devices, search and rescue equipment, specialty
instruments, point of sale equipment and metering applications, as well as users of military
equipment. Our strategy is to develop sales and marketing alliances with OEMs and governmental
agencies that utilize our batteries in their products, commit to cooperative research and
development or marketing programs, and recommend our products for design-in or replacement use in
their products. We are addressing these markets through direct contact by our sales and technical
personnel, use of sales agents and stocking distributors, manufacturing under private label and
promotional activities.
We seek to capture a significant market share for our products within our targeted OEM
markets, which we believe, if successful, will result in increased product awareness and sales at
the end-user or consumer level. We are also selling our 9-volt battery to the consumer market
through retail distribution. Most military procurements are done directly by the specific
government organizations requiring products, based on a competitive bidding process. For those
military
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procurements that are not bid, the procurements are typically subject to an audit of the
products underlying cost structure and associated profitability. Additionally, we are typically
required to successfully meet contractual specifications and to pass various qualification testing
for the products under contract by the military. An inability by us to pass these tests in a
timely fashion could have a material adverse effect on our business, financial condition and
results of operations. When a government contract is awarded, there is a government procedure that
allows for unsuccessful companies to formally protest the award if they believe they were unjustly
treated in the governments bid evaluation process. A prolonged delay in the resolution of a protest, or a
reversal of an award resulting from such a protest could have a material adverse effect on our
business, financial condition and results of operations.
During 2007, we had three major customers for our military products, the U.S. Department of
Defense, the U.K. Ministry of Defence and Raytheon Company. Direct sales to the U.S. Department
of Defense comprised approximately 14% of our revenue in 2007, 20% in 2006, and 25% in 2005.
Direct sales to the U.K. Ministry of Defence comprised approximately 12% of our revenue in 2007, 7%
in 2006, and 6% in 2005. Direct sales to Raytheon Company comprised approximately 13% of our
revenue in 2007, 3% in 2006, and 1% in 2005. We believe that the loss of these customers could
have a material adverse effect on us. We believe that we have a good relationship with these
customers.
We have been successfully marketing our products to military organizations in the U.S. and
other countries. These efforts have resulted in us winning significant contracts. For example, in
December 2004, we were awarded 100% of the Next Gen II Phase IV battery production contracts by the
U.S. Defense Department to provide five types of non-rechargeable lithium-manganese dioxide
batteries to the U.S. Army. Combined, these batteries comprise what is called the Rectangular
Lithium Manganese Dioxide Battery Group. The government awarded 60 percent to our U.S. operation
and 40 percent to our U.K operation. The contract provides for order releases over a five-year
period with a maximum potential value of up to $286,000. In January 2005, a competitor of ours
filed a protest with the U.S. government of our award of the Next Gen II Phase IV contract with the
U.S. military, and in April 2005 the protest was denied by the government, allowing us to proceed
with the qualification process for the batteries under this contract. In January 2006, our
BA-5390A battery with State of Charge Indicator, one of the five battery types under this contract,
passed the qualification process, allowing for future orders of this approved battery. Ultimate
orders under this contract are dependent upon the demand for these batteries by end users and
inventory stocking strategies, among other things. Through December 31, 2007, we have received
orders for deliveries under this contract totaling $15,900. In February 2005, we were awarded a
five-year production contract by the U.S. Defense Department, with a maximum total potential of
$15,000, to provide our BA-5347/U non-rechargeable lithium-manganese dioxide batteries to the U.S.
military. The contract value represented 60 percent of a small business set-aside award. In March
2005, a competitor contested this award and in August 2005, the competitors protest was denied.
Production deliveries began in the first quarter of 2006.
At December 31, 2007 and 2006, our backlog of non-rechargeable products was approximately
$15,300 and $15,700, respectively. The majority of the 2007 backlog was related to orders that are
expected to ship throughout 2008.
Rechargeable Products
We have targeted sales of our rechargeable batteries and charging systems through OEM
customers, as well as distributors and resellers focused on our target markets. We seek design wins
with OEMs, and believe that our design capabilities, product characteristics and solution
integration will drive OEMs to incorporate our batteries into their product offerings, resulting in
revenue growth opportunities for us.
We continue to expand our marketing activities as part of our strategic plan to increase sales
of our rechargeable products for commercial, military and communications applications, as well as
hand-held devices, wearable devices and other electronic portable equipment. A key part of this
expansion includes increasing our design and assembly capabilities as well as building our network
of distributors and value added distributors throughout the world.
At December 31, 2007 and 2006, our backlog related to rechargeable products was approximately
$7,500 and $5,900, respectively. The majority of the 2007 backlog was related to orders that are
expected to ship throughout 2008.
Communications Systems
We have targeted sales of our communications systems, which include power solutions and
accessories to support military communications systems such as battery chargers, power supplies,
power cables, connector assemblies, RF amplifiers, amplified speakers, equipment mounts, case
equipment and integrated communication systems, to military OEMs and military organizations
including the U.S. Department of Defense. We sell our products directly and through authorized
distributors to OEMs and to military organizations in the U.S. and internationally.
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We have been successfully marketing our products to military organizations and OEMs in the
U.S. and internationally. These efforts have recently resulted in a number of significant
contracts for us. For example, in September 2007, we were awarded a $24,000 contract from Raytheon
Company to produce and supply SATCOM-On-The-Move (SOTM) satellite communications systems for
installation on Mine Resistant Ambush Protected (MRAP) armored vehicles. In December 2007, we
received orders valued at $62,000 and $40,000, respectively, from a U.S. defense contractor to
supply advanced communications systems.
At December 31, 2007 and 2006, our backlog related to communications systems orders was
approximately $115,500 and $12,800, respectively. The majority of the 2007 backlog was related to
orders that are expected to ship throughout 2008.
Design and Installation Services
We continue to expand our sales and marketing activities to increase sales of our design and
installation services for communications electronics systems and standby power applications. We
provide our services directly to military organizations, government agencies and commercial
customers.
At December 31, 2007 and 2006, our backlog related to design and installation services was
approximately $3,600 and $-0-, respectively. The majority of the 2007 backlog was related to
services that are expected to be performed throughout 2008.
Patents, Trade Secrets and Trademarks
We rely on licenses of technology as well as our patented and unpatented proprietary
information, know-how and trade secrets to maintain and develop our commercial position. Although
we seek to protect our proprietary information, there can be no assurance that others will not
either develop the same or similar information independently or obtain access to our proprietary
information, despite our efforts to protect such proprietary information. In addition, there can
be no assurance that we would prevail if we asserted our intellectual property rights against third
parties, or that third parties will not successfully assert infringement claims against us in the
future. We believe, however, that our success is more dependent on the knowledge, ability,
experience and technological expertise of our employees, as opposed to the legal protection that
our patents and other proprietary rights may or will afford.
We hold twelve patents in the U.S. and foreign countries. Our patents protect technology that
makes automated production more cost-effective and protect important competitive features of our
products. However, we do not consider our business to be dependent on patent protection.
In 2003, we entered into an agreement with Saft Groupe S.A. to license certain tooling for
certain BA-5390 battery cases. The licensing fee associated with this agreement is essentially one
dollar per battery case sold. The total royalty expense reflected in 2007 was $13. This agreement
expires in the year 2017.
All of our employees in the U.S. and all our key employees involved with our technology in
England and China are required to enter into agreements providing for confidentiality and the
assignment of rights to inventions made by them while employed by us. These agreements also contain
certain noncompetition and nonsolicitation provisions effective during the employment term and for
varying periods thereafter depending on position and location. There can be no assurance that we
will be able to enforce these agreements.
The following are registered trademarks or trademarks of ours: Ultralifeâ,
Ultralife Thin Cellâ, Ultralife HiRateâ, Ultralife
Polymerâ, The New Power GenerationÒ,
LithiumPowerÒ, SmartCircuitÒ, PowerBugÒ, We Are
PowerÒ, ABLEÔ, RedBlack, Reserve Power Systems, Stationary Power Systems,
McDowell Research®, Max Juice For More Gigs®, and Litron.
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Manufacturing and Raw Materials
We manufacture our products from raw materials and component parts that we purchase. We have
ISO 9001:2000 certification for our manufacturing facilities in Newark, New York, Abingdon,
England, and Shenzhen, China. In addition, our manufacturing facilities in Newark, New York and
Shenzhen, China are ISO 14001 certified.
We expect that in the future, raw material purchases will fluctuate based on the timing of
customer orders, the related need to build inventory in anticipation of orders and actual shipment
dates.
Non-Rechargeable Products
Our Newark, New York facility has the capacity to produce in excess of nine million 9-volt
batteries per year, approximately fourteen million cylindrical cells per year and approximately
500,000 thin cells per year. Our manufacturing facility in Abingdon, England is capable of
producing more than two million cylindrical cells per year. This facility also manufactures
seawater-activated batteries and assembles customized multi-cell battery packs. Capacity, however,
is also related to individual operations and product mix changes can produce bottlenecks in an
individual operation, constraining overall capacity. Our ABLE operating unit in Shenzhen, China is
capable of producing more than three million cylindrical cells per year. We have acquired new
machinery and equipment in areas where production bottlenecks have resulted in the past and believe
that we have sufficient capacity in these areas. We continually evaluate our requirements for
additional capital equipment, and we believe that the planned increases in our current
manufacturing capacity will be adequate to meet foreseeable customer demand. However, with
unanticipated growth in demand for our products, demand could exceed capacity, which would require
us to install additional capital equipment to meet these incremental needs, which in turn may
require us to lease or contract additional space to accommodate needs.
We utilize lithium foil as well as other metals and chemicals to manufacture our batteries.
Although we know of only three major suppliers that extrude lithium into foil and provide such foil
in the form required by us, we do not anticipate any shortage of lithium foil or any difficulty in
obtaining the quantities we require. Certain materials used in our products are available only from
a single source or a limited number of sources. Additionally, we may elect to develop relationships
with a single or limited number of sources for materials that are otherwise generally available.
Although we believe that alternative sources are available to supply materials that could replace
materials we use and that, if necessary, we would be able to redesign our products to make use of
an alternative product, any interruption in our supply from any supplier that serves currently as
our sole source could delay product shipments and adversely affect our financial performance and
relationships with our customers. Although we have experienced interruptions of product deliveries
by sole source suppliers, none of such interruptions has had a material adverse effect on us. All
other raw materials utilized by us are readily available from many sources.
We use various utilities to provide heat, light and power to our facilities. As energy costs
rise, we continue to seek ways to reduce these costs and will initiate energy-saving projects at
times to assist in this effort. It is possible, however, that rising energy costs may have an
adverse effect on our financial results.
The total carrying value of our non-rechargeable products inventory, including raw materials,
work in process and finished goods, amounted to approximately $14,800 as of December 31, 2007.
Rechargeable Products
We believe that the raw materials and components utilized for our rechargeable batteries are
readily available from many sources. Although we believe that alternative sources are available to
supply materials that could replace materials we use, any interruption in our supply from any
supplier that serves currently as our sole source could delay product shipments and adversely
affect our financial performance and relationships with our customers.
Our Newark, New York facility has the capacity to produce significant volumes of rechargeable
batteries, as this segment generally assembles battery packs and chargers and is limited only by
physical space and is not constrained by manufacturing equipment capacity. In addition, our
facility in Abingdon, England has the capacity to produce significant volumes of rechargeable
batteries and chargers.
The total carrying value of our rechargeable products inventory, including raw materials, work
in process and finished goods, amounted to approximately $11,500 as of December 31, 2007.
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Communications Systems
In general, we believe that the raw materials and components utilized by us for our
communications accessories and systems, including RF amplifiers, power supplies and integration
kits, are available from many sources. Although we believe that alternative sources are available
to supply materials that could replace materials we use, any interruption in our supply from any
supplier that serves currently as our sole source could delay product shipments and adversely
affect our financial performance and relationships with our customers.
Our Newark, New York facility has the capacity to produce significant volumes of communication
accessories, as this segment generally assembles products and is limited only by physical space and
is not constrained by manufacturing equipment capacity.
Our Woodinville, Washington facility has the capacity to produce significant volumes of RF
amplifiers, as this operation generally assembles products and is limited only by physical space
and is not constrained by manufacturing equipment capacity.
The total carrying value of our communications systems inventory, including raw materials,
work in process and finished goods, amounted to approximately $7,500 as of December 31, 2007.
Design and Installation Services
We believe that the raw materials and components utilized for our standby power installations
are readily available from many sources. Although we believe that alternative sources are
available to supply materials that could replace materials we use, any interruption in our supply
from any supplier that serves currently as our sole source could delay product shipments and
adversely affect our financial performance and relationships with our customers.
The total carrying value of our design and installation services inventory, including raw
materials, work in process and finished goods, amounted to approximately $1,300 as of December 31,
2007.
Research and Development
We concentrate significant resources on research and development activities to improve upon
our technological capabilities and to design new products for customers applications. We conduct
our research and development in Newark, New York, Shenzhen, China and Woodinville, Washington.
During 2007, 2006 and 2005 we expended approximately $7,000, $5,100 and $3,800, respectively, on
research and development. We expect that research and development expenditures in the future will
be modestly higher than those in 2007, as new product development initiatives will drive our
growth. As in the past, we will continue to make funding decisions for our research and
development efforts based upon strategic demand for customer applications.
Non-Rechargeable Products
We continue to develop non-rechargeable cells that broaden our product offering to our
customers.
Rechargeable Products
The rechargeable product portfolio continues to grow as our customers needs continue to grow
for portable power. We support these needs through designing rechargeable batteries and charging
solutions.
Communications Systems
In 2006, we acquired McDowell, which provides a variety of communications accessories to the
military market. We have redesigned a number of McDowells products to meet the ever-changing
customer demands. There has been a significant emphasis to add a line of amplifiers to support the
customers requirements.
Design and Installation Services
The U.S. government sponsors research and development programs designed to improve the
performance and safety of existing battery systems and to develop new battery systems. In 2003,
we were awarded the initial phase of a government-sponsored contract for battery charging systems.
We successfully completed the contract during 2003. In
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December 2003, we were awarded a Small Business Innovative Research (SBIR) contract for the development of a polymer battery. The
development phase of this contract was completed in mid-2004.
In addition, we work to receive contracts with military contractors and commercial customers.
For example, in February 2004, we announced that we received a development contract from General
Dynamics valued at approximately $2,700. The contract was for lithium non-rechargeable and lithium
ion rechargeable batteries, as well as vehicle and soldier-based chargers for the Land
Warrior-Stryker Interoperable (LW-SI) program. In 2005, we received an added scope award of this
project, increasing the total project to approximately $4,000. Additionally, purchase orders have
been received for the products developed under this contract as the batteries have become
commercialized. In 2005, we were awarded various development contracts, including the development
of a rechargeable battery for a portable radio. In 2006, we completed the General Dynamics
contract work and were awarded several small development contracts for rechargeable product
development and new generation high-powered cells.
In January 2008, we entered into a technology partnership with Mississippi State University
(MSU) to develop fuel cell-battery portable power systems enabling lightweight, long endurance
military missions. The development of this power system is to be performed under a $1,600 program
that was awarded by a U.S. Defense Department agency to MSU as the prime contractor. MSU has
awarded us a $475 contract to participate in this program as a subcontractor. Under the contract,
we will oversee the development, testing, approval and manufacturing of prototypes of a new compact
military battery to be used with handheld tactical radios, building on its ongoing development work
under the Land Warrior System Stryker Interoperable Program. In addition, we are establishing a
development and assembly operation in a 14,000 square-foot facility located in West Point,
Mississippi to manufacture products coming out of the technology partnership and other of our
products. We plan to commence operations in the first half of 2008.
Safety; Regulatory Matters; Environmental Considerations
Certain of the materials utilized in our batteries may pose safety problems if improperly
used. We have designed our batteries to minimize safety hazards both in manufacturing and use.
The transportation of non-rechargeable and rechargeable lithium batteries is regulated by the
International Civil Aviation Organization (ICAO) and corresponding International Air Transport
Association (IATA) Dangerous Goods Regulations and the International Maritime Dangerous Goods
Code (IMDG), and in the U.S. by the Department of Transportations Pipeline and Hazardous
Materials Safety Administration (PHMSA). These regulations are based on the United Nations
Recommendations on the Transport of Dangerous Goods Model Regulations and the United Nations Manual
of Tests and Criteria. We currently ship our products pursuant to ICAO, IATA and PHMSA hazardous
goods regulations. New regulations that pertain to all lithium battery manufacturers went into
effect in January 2008, and additional regulations will go into effect in 2009 and 2010. The
regulations require companies to meet certain testing, packaging, labeling and shipping
specifications for safety reasons. We have not incurred, and do not expect to incur, any
significant costs in order to comply with these regulations. We comply with all current U.S. and
international regulations for the shipment of our products, and we intend and expect to comply with
any new regulations that are imposed. We have established our own testing facilities to ensure
that we comply with these regulations. If we are unable to comply with the new regulations,
however, or if regulations are introduced that limit our ability to transport our products to
customers in a cost-effective manner, this could
have a material adverse effect on our business, financial condition and results of operations.
Our RPS lead acid products have been tested and have been deemed to meet all requirements as
specified in 49CFR 173.159 (d) for exception as hazardous material classification. Our RPS lead
acid batteries have been tested and have been deemed to meet all requirements as specified in the
special provision 238 for determination of Non-Spillable and are not subject to the provision of
49CFR 173.159 (d).
The European Unions Restriction of Hazardous Substances (RoHS) Directive places
restrictions on the use of certain hazardous substances in electrical and electronic equipment. All
applicable products sold in the European Union market after July 1, 2006 must pass RoHS compliance.
While this directive does not apply to batteries and does not currently affect our military
products, should any changes occur in the directive that would affect our products, we intend and
expect to comply with any new regulations that are imposed. Our commercial chargers are in
compliance with this directive. Additional European Union Directives, entitled the Waste
Electrical and Electronic Equipment (WEEE) Directive and the Directive on Batteries and
Accumulators and Waste Batteries and Accumulators, impose regulations affecting our non-military
products. These directives require that producers or importers of particular classes of electrical
goods are financially responsible for specified collection, recycling, treatment and disposal of
past and future covered products. These directives assign levels of responsibility to companies
doing business in European Union markets based on their relative market share. These directives
call on each European Union member state to enact enabling legislation to implement the directive.
As additional European Union member states pass enabling legislation
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our compliance system should be sufficient to meet such requirements. Our current estimated costs associated with our compliance
with these directives based on our current market share are not significant. However, we continue
to evaluate the impact of these directives as European Union member states implement guidance, and
actual costs could differ from our current estimates.
Chinas Management Methods for Controlling Pollution Caused by Electronic Information
Products Regulation (China RoHS) provides a two-step, broad regulatory framework including
similar hazardous substance restrictions as are imposed by the European Unions RoHS Directive, and
apply to methods for the control and reduction of pollution and other public hazards to the
environment caused during the production, sale, and import of electronic information products
(EIP) in China affecting a broad range of electronic products and parts, with an implementation
date of March 1, 2007. Currently, only the first step of the regulatory framework of China RoHS,
which details marking and labeling requirements under Standard SJT11364-2006 (Marking Standard),
is in effect. However, the methods under China RoHS only apply to EIP placed in the marketplace in
China. Additionally, the Marking Standard does not apply to components sold to OEMs for use in
other EIP. Our sales in China are limited to sales to OEMs and to distributors who supply to
OEMs. Should our sales strategy change to include direct sales to end-users, our compliance
system is sufficient to meet our requirements under China RoHS. Our current estimated costs
associated with our compliance with this regulation based on our current market share are not
significant. However, we continue to evaluate the impact of this regulation, and actual costs could
differ from our current estimates.
National, state and local laws impose various environmental controls on the manufacture,
transportation, storage, use and disposal of batteries and of certain chemicals used in the
manufacture of batteries. Although we believe that our operations are in substantial compliance
with current environmental regulations, there can be no assurance that changes in such laws and
regulations will not impose costly compliance requirements on us or otherwise subject us to future
liabilities. There can be no assurance that additional or modified regulations relating to the
manufacture, transportation, storage, use and disposal of materials used to manufacture our
batteries or restricting disposal of batteries will not be imposed or how these regulations will
affect us or our customers, that could have a material adverse effect on our business, financial
condition and results of operations. In 2007, we spent approximately $327 on environmental
controls, including costs to properly dispose of potentially hazardous waste.
Since non-rechargeable and rechargeable lithium battery chemistries react adversely with water
and water vapor, certain of our manufacturing processes must be performed in a controlled
environment with low relative humidity. Our Newark, New York and UK facilities contain dry rooms
as well as specialized air-drying equipment.
Non-Rechargeable Products
Our non-rechargeable battery products incorporate lithium metal, which reacts with water and
may cause fires if not handled properly. In the past, we have experienced fires that have
temporarily interrupted certain manufacturing operations. We believe that we have adequate fire
insurance, including business interruption insurance, to protect against fire losses in our
facilities.
Our 9-volt battery, among other sizes, is designed to conform to the dimensional and
electrical standards of the American National Standards Institute, and the 9-volt battery and a
range of 3-volt cells are recognized under the Underwriters Laboratories, Inc. Component
Recognition Program.
Rechargeable Products
We are not currently aware of any regulatory requirements regarding the disposal of lithium
polymer or lithium ion rechargeable cells and batteries.
Our lead acid batteries are recovered from our customers and delivered to a permitted lead
smelter for reclamation following applicable federal, state and local regulations.
Communications Systems
We are not currently aware of any other regulatory requirements regarding the disposal of
communications accessories.
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Design and Installation Services
Our RPS lead acid products have been tested and have been deemed to meet all requirements as
specified in 49CFR 173.159 (d) for exception as hazardous material classification. Our RPS
batteries have been tested and have been deemed to meet all requirements as specified in the
special provision 238 for determination of Non-Spillable and are not subject to the provision of
49CFR 173.159 (d).
Corporate
Please refer to the description of the environmental remediation for our Newark, New York
facility set forth in Item 3, Legal Proceedings of this report.
Competition
Competition in the battery and communications systems markets is, and is expected to remain,
intense. The competition ranges from development stage companies to major domestic and
international companies, many of which have financial, technical, marketing, sales, manufacturing,
distribution and other resources significantly greater than ours. We compete against companies
producing batteries as well as those offering standby power installation services, and companies
producing communications systems, design and installation services. We compete on the basis of
design flexibility, performance and reliability. There can be no assurance that our technology and
products will not be rendered obsolete by developments in competing technologies that are currently
under development or that may be developed in the future or that our competitors will not market
competing products that obtain market acceptance more rapidly than ours.
Historically, although other entities may attempt to take advantage of the growth of the
battery market, the lithium battery industry has certain technological and economic barriers to
entry. The development of technology, equipment and manufacturing techniques and the operation of
a facility for the automated production of lithium batteries require large capital expenditures,
which may deter new entrants from commencing production. Through our experience in battery
manufacturing, we have also developed expertise, which we believe would be difficult to reproduce
without substantial time and expense in the non-rechargeable battery market.
Competition in the standby power market is concentrated among a number of suppliers and
installers ranging from small distributors who purchase, resell and install products manufactured
by others to major battery and power supply manufacturers, which have financial, technical,
marketing, sales, manufacturing, distribution and other resources significantly greater than those
of ours. We compete on the basis of product and installation design, functionality, flexibility,
performance and reliability. There can be no assurance that our technology and products will not
be rendered obsolete by developments in competing technologies that are currently under development
or that may be developed in the future or that our competitors will not market competing products
that obtain market acceptance more rapidly than ours.
Employees
As of February 2, 2008, we employed a total of 1,092 permanent and temporary employees: 76 in
research and development, 909 in production and 107 in sales and administration. Of the total, 745
are employed in the U.S., 53 in Europe and 294 in Asia. None of our employees is represented by a
labor union. We consider our employee relations to be satisfactory.
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ITEM 1A. RISK FACTORS
A decline in demand for products or services using our batteries or communications systems could
reduce demand for our products or services.
A substantial portion of our business depends on the continued demand for products or services
using our batteries and communications systems sold by our customers, including OEMs. Our
success depends significantly upon the success of those customers products or services in the
marketplace. We are subject to many risks beyond our control that influence the success or failure
of a particular product or service offered by a customer, including:
| | competition faced by the customer in its particular industry, | ||
| | market acceptance of the customers product or service, | ||
| | the engineering, sales, marketing and management capabilities of the customer, | ||
| | technical challenges unrelated to our technology or products faced by the customer in developing its products or services, and | ||
| | the financial and other resources of the customer. |
For instance, in the years ended December 31, 2005, 2006, 2007, 32%, 27% and 17% of our
revenues, respectively, were comprised of sales of our 9-volt batteries, and of this, approximately
21%, 47% and 41%, respectively, pertained to sales to smoke alarm OEMs. If the retail demand for
long-life smoke alarms decreases significantly, this could have a material adverse effect on our
business, financial condition and results of operations.
Our customers may not meet the volume requirements in our supply agreements.
We sell most of our products and services through supply agreements and contracts. While
supply agreements and contracts contain volume-based pricing based on expected volumes, industry
practices dictate that pricing is rarely adjusted retroactively when contract volumes are not
achieved. Every effort is made to adjust future prices accordingly, but the ability to adjust
prices is generally based on market conditions.
Our growth and expansion strategy could strain or overwhelm our resources.
Rapid growth of our business could significantly strain management, operations and technical
resources. If we are successful in obtaining rapid market growth of our products and services, we
will be required to deliver large volumes of quality products and increased levels of services to
customers on a timely basis at a reasonable cost to those customers. For example, the large
contracts received from the U.S. military for our batteries using cylindrical cells could strain
the current capacity capabilities of our manufacturing facilities and require additional equipment
and time to build a sufficient support infrastructure. This demand could also create working
capital issues for us, as we may need increased liquidity to fund purchases of raw materials and
supplies. We cannot assure, however, that business will grow rapidly or that our efforts to expand
manufacturing and quality control activities will be successful or that we will be able to satisfy
commercial scale production requirements on a timely and cost-effective basis.
We have a strategy to grow our business through the acquisition of complementary businesses or
through business partnerships, for example joint ventures, in addition to organic growth. Our
inability to acquire such businesses, or increased competition for such businesses which could
increase our acquisition costs, could adversely affect our growth strategy and results of
operations. In addition, our inability to improve the operating margins of businesses we acquire
or operate such acquired businesses profitably or to effectively integrate the operations of those
acquired businesses could also adversely affect our business, financial condition and results of
operations.
In 2006 we acquired McDowell and ABLE, and in 2007 we acquired ISC, SPS and RPS, which added
new facilities and operations to our overall business. We experienced some initial operational
challenges at McDowell that required a greater amount of managements time to resolve than we
expected. The integration of recent, and future, acquisitions could place an increased burden on our management
team which could adversely impact our ability to effectively manage these businesses.
We also will be required to continue to improve our operations, management and financial
systems and controls in order to remain competitive. The failure to manage growth and expansion
effectively could have an adverse effect on our business, financial condition, and results of
operations.
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Our acquisitions and business partnerships may not result in the revenue growth and profitability
that we expect. In addition, we may not be able to successfully integrate our acquisitions.
We are integrating our acquisitions into our business and assimilating their operations,
services, products and personnel with our management policies, procedures and strategies. We
cannot be sure that we will achieve the benefits of revenue growth and profitability that we expect
from these acquisitions or that we will not incur unforeseen additional costs or expenses in
connection with the integration of these acquisitions. To effectively manage our expected growth,
we must continue to successfully manage our integration of these companies and continue to improve
our operational and information technology systems, internal procedures, accounts receivable and
management, financial and operational controls to accommodate these acquisitions. If we fail in
any of these areas, our business could be adversely affected.
The U.S. and foreign governments can audit our contracts with their respective military and
government agencies and, under certain circumstances, can adjust the economic terms of those
contracts.
A significant portion of our business comes from sales of products and services to the U.S.
and foreign governments through various contracts. These contracts are subject to procurement laws
and regulations that lay out policies and procedures for acquiring goods and services. The
regulations also contain guidelines for managing contracts after they are awarded, including
conditions under which contracts may be terminated, in whole or in part, at the governments
convenience or for default. Failure to comply with the procurement laws or regulations can result
in civil, criminal or administrative proceedings involving fines, penalties, suspension of
payments, or suspension or disbarment from government contracting or subcontracting for a period of
time.
We have had certain exigent, non-bid contracts with the U.S. government that have been
subject to an audit and final price adjustment and have resulted in decreased margins compared with
the original terms of the contracts. As of December 31, 2007, there were no outstanding exigent
contracts with the U.S. government. As part of its due diligence, the U.S. government has
conducted post-audits of the completed exigent contracts to ensure that information used in
supporting the pricing of exigent contracts did not differ materially from actual results. In
September 2005, the Defense Contracting Audit Agency (DCAA) presented its findings related to the
audits of three of the exigent contracts, suggesting a potential pricing adjustment of
approximately $1,400 related to reductions in the cost of materials that occurred prior to the
final negotiation of these contracts. We have reviewed these audit reports, have submitted our
response to these audits and believe, taken as a whole, the proposed audit adjustments can be
offset with the consideration of other compensating cost increases that occurred prior to the final
negotiation of the contracts. While we believe that potential exposure exists relating to any
final negotiation of these proposed adjustments, we cannot reasonably estimate what, if any,
adjustment may result when finalized. In addition, in June 2007, we received a request from the
Office of Inspector General of the Department of Defense (DoD IG) seeking certain information and
documents relating to our business with the Department of Defense. We are cooperating with the DoD
IG inquiry and have furnished the requested information and documents. At this time we have no
basis for assessing whether we might face any penalties or liabilities on account of the DoD IG
inquiry. The aforementioned DCAA-related adjustments could reduce margins and, along with the
aforementioned DoD IG inquiry, could have an adverse effect on our business, financial condition
and results of operation.
We are subject to the contract rules and procedures of the U.S. and foreign governments.
These rules and procedures create significant risks and uncertainties for us that are not usually
present in contracts with private parties.
We will continue to develop battery products, communications systems and services to meet the
needs of the U.S. and foreign governments. We compete in solicitations for awards of contracts.
The receipt of an award, however, does not usually result in the immediate release of an order and
does not guarantee in any way any given volume of orders. Any delay of solicitations or
anticipated purchase orders by, or future failure of, the U.S. or foreign governments to purchase
products manufactured by us could have a material adverse effect on our business, financial
condition and results of operations. Additionally, in these scenarios we are typically required to
successfully meet contractual specifications and to pass various qualification-testing for the
products under contract. Our inability to pass these tests in a timely fashion, as well as meet
delivery schedules for orders released under contract, could have a material adverse effect on
our business, financial condition and results of operations.
When a government contract is awarded, there is a government procedure that permits
unsuccessful companies to formally protest such award if they believe they were unjustly treated in
the evaluation process. As a result of these protests, the government is precluded from proceeding
under these contracts until the protests are resolved. A prolonged delay in the resolution of a
protest, or a reversal of an award resulting from such a protest could have a material adverse
effect on our business, financial condition and results of operations.
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A significant portion of our revenues is derived from certain key customers.
A significant portion of our revenues is derived from contracts with the U.S. and foreign
militaries or OEMs that supply the U.S. and foreign militaries. In the years ended December 31,
2005, 2006 and 2007, approximately 45%, 47%, and 67% respectively, of our revenues were comprised
of sales made directly or indirectly to the U.S. and foreign militaries. We have three major
customers: the U.S. Department of Defense, that comprised 25%, 20%, and 14% of our revenue in the
years ended December 31, 2005, 2006 and 2007, respectively; the U.K. Ministry of Defence, that
comprised 6%, 7%, and 12% of our revenue in the years ended December 31, 2005, 2006 and 2007,
respectively; and Raytheon Company, that comprised 1%, 3%, and 13% of our revenue in the years
ended December 31, 2005, 2006 and 2007, respectively. There were no other customers that comprised
greater than 10% of our total revenues in those years. While sales to these customers were
substantial during 2007, we do not consider these customers to be significant credit risks.
Government decisions regarding military deployment and budget allocations to fund military
operations may have an impact on the demand for our products and services. If the demand for
products and services from the U.S. or foreign militaries were to decrease significantly, this
could have a material adverse effect on our business, financial condition and results of
operations.
We generally do not distribute our products to a concentrated geographical area nor is there a
significant concentration of credit risks arising from individuals or groups of customers engaged
in similar activities, or who have similar economic characteristics. Two customers comprised 42%
of our trade accounts receivables as of December 31, 2007. There were no other customers that
comprised greater than 10% of our total trade accounts receivables as of December 31, 2007. One
customer comprised 22% of our total trade accounts receivables as of December 31, 2006. There
were no other customers that comprised greater than 10% of our total trade accounts receivables as
of December 31, 2006. We do not normally obtain collateral on trade accounts receivable.
Our efforts to develop new commercial applications for our products could fail.
Although we are involved with developing certain products for new commercial applications, we
cannot assure that volume acceptance of our products will occur due to the highly competitive
nature of the business. There are many new product and technology entrants into the marketplace,
and we must continually reassess the market segments in which our products can be successful and
seek to engage customers in these segments that will adopt our products for use in their products.
In addition, these companies must be successful with their products in their markets for us to gain
increased business. Increased competition, failure to gain customer acceptance of products, the
introduction of competitive technologies or failure of our customers in their markets could have a
further adverse effect on our business.
We may incur significant costs because of the warranties we supply with our products.
With respect to our battery products, we typically offer warranties against any defects due to
product malfunction or workmanship for a period up to one year from the date of purchase. With
respect to our communications systems products, we typically offer up to a four-year warranty. We
also offer a 10-year warranty on our 9-volt batteries that are used in ionization-type smoke
alarms. We provide for a reserve for these potential warranty expenses, which is based on an
analysis of historical warranty issues. There is no assurance that future warranty claims will be
consistent with past history, and in the event we experience a
significant increase in warranty claims, there is no assurance that our reserves will be
sufficient. This could have a material adverse effect on our business, financial condition and
results of operations.
We are subject to certain safety risks, including the risk of fire, inherent in the manufacture and
use of lithium batteries.
Due to the high energy inherent in lithium batteries, our lithium batteries can pose certain
safety risks, including the risk of fire. We incorporate procedures in research, development,
product design, manufacturing processes and the transportation of lithium batteries that are
intended to minimize safety risks, but we cannot assure that accidents will not occur or that our
products will not be subject to recall for safety concerns. Although we currently carry insurance
policies which cover loss of the plant and machinery, leasehold improvements, inventory and
business interruption, any accident, whether at the manufacturing facilities or from the use of the
products, may result in significant production delays or claims for damages resulting from
injuries. While we maintain what we believe to be sufficient casualty liability coverage to
protect against such occurrences, these types of losses could have a material adverse effect on our
business, financial condition and results of operation.
We may incur significant costs because of known and unknown environmental matters.
National, state and local laws impose various environmental controls on the manufacture,
transportation, storage, use and disposal of batteries and of certain chemicals used in the
manufacture of batteries. Although we believe that our operations are in substantial compliance
with current environmental regulations and that, except as noted below, there are no environmental
conditions that will require material expenditures for clean-up at our present or former facilities
or at
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facilities to which we have sent waste for disposal, there can be no assurance that changes
in such laws and regulations will not impose costly compliance requirements on us or otherwise
subject us to future liabilities. There can be no assurance that additional or modified
regulations relating to the manufacture, transportation, storage, use and disposal of materials
used to manufacture our batteries or restricting disposal of batteries will not be imposed or how
these regulations will affect us or our customers, that could have a material adverse effect on our
business, financial condition and results of operations.
In conjunction with our purchase/lease of our Newark, New York facility in 1998, we entered
into a payment-in-lieu of tax agreement, which provides us with real estate tax concessions upon
meeting certain conditions. In connection with this agreement, a consulting firm performed a Phase
I and II Environmental Site Assessment, which revealed the existence of contaminated soil and
ground water around one of the buildings. We have submitted various work plans to the New York
State Department of Environmental Conservation (NYSDEC) regarding further environmental testing
and sampling in order to determine the scope of any additional remediation. We subsequently met
with the NYSDEC in March 2006 to discuss the results. On June 30, 2006, the Final Investigation
Report was delivered to the NYSDEC by our outside environmental firm. In November 2006, the NYSDEC
completed its review of the Final Investigation Report and requested additional groundwater, soil
and sediment sampling. A work plan to address the additional investigation was submitted to the
NYSDEC in January 2007 and was approved in April 2007. Additional investigative work was performed
in May 2007. A preliminary report of results was prepared by our outside environmental consulting
firm in August 2007, and a meeting with the NYSDEC and the New York State Department of Health
(NYSDOH) took place in September 2007. As a result of this meeting, NYSDEC and NYSDOH have
requested additional investigation work. A work plan to address this additional investigation was
submitted to and approved by the NYSDEC in November 2007. Additional investigation work was
performed in December 2007 and we are awaiting the results of the work from our environmental
consulting firm. The results of the additional investigation requested by the NYSDEC may increase
the estimated remediation costs modestly. At December 31, 2007, we have reserved $85 for this
matter. The ultimate resolution of this matter may result in us incurring costs in excess of what
we have reserved.
The future regulatory direction of the European Unions Restriction of Hazardous Substances
(RoHS) and Waste Electrical and Electronic Equipment (WEEE) Directives, as they pertain to our
products, is uncertain. Their potential impact to our business would become material if battery
packs were to be included in new guidelines and we were unable to procure materials in a timely
manner. Other associated risks related to these directives include excess inventory risk due to
a write off of non-
compliant inventory. We continue to monitor the regulatory activity of the European Union to
ascertain such risks.
Chinas Management Methods for Controlling Pollution Caused by Electronic Information
Products Regulation (China RoHS) provides a two-step, broad regulatory framework, including
similar hazardous substance restrictions as are imposed by the European Unions RoHS Directive, and
apply to methods for the control and reduction of pollution and other public hazards to the
environment caused during the production, sale, and import of electronic information products
(EIP) in China affecting a broad range of electronic products and parts, with an implementation
date of March 1, 2007. Currently, only the first step of the regulatory framework of China RoHS,
which details marking and labeling requirements under Standard SJT11364-2006 (Marking Standard),
is in effect. However, the methods under China RoHS only apply to EIP placed in the marketplace in
China. Additionally, the Marking Standard does not apply to components sold to OEMs for use in
other EIP. Our sales in China are limited to sales to OEMs and to distributors who supply to OEMs.
Should our sales strategy change to include direct sales to end-users, our compliance system is
sufficient to meet our requirements under China RoHS. Our current estimated costs associated with
our compliance with this regulation based on our current market share and strategy are not
significant. However, we continue to evaluate the impact of China RoHS, and actual costs could
differ from our current estimates.
Any inability to comply with changes to the regulations for the shipment of our products could
limit our ability to transport our products to customers in a cost-effective manner.
The transportation of non-rechargeable and rechargeable lithium batteries is regulated by the
International Civil Aviation Organization (ICAO) and corresponding International Air Transport
Association (IATA) Dangerous Goods Regulations and the International Maritime Dangerous Goods
Code (IMDG) and in the U.S. by the Department of Transportations Pipeline and Hazardous
Materials Safety Administration (PHMSA). These regulations are based on the United Nations
Recommendations on the Transport of Dangerous Goods Model Regulations and the United Nations Manual
of Tests and Criteria. We currently ship our products pursuant to ICAO, IATA and PHMSA hazardous
goods regulations. New regulations that pertain to all lithium battery manufacturers went into
effect in January 2008, and additional regulations will go into effect in 2009 and 2010. The
regulations require companies to meet certain testing, packaging, labeling and shipping
specifications for safety reasons. We comply with all current U.S. and international regulations
for the shipment of our products, and we intend and expect to comply with any new regulations that
are imposed. We have established our own testing facilities to ensure that we comply with these
regulations. If we are unable to comply with the new regulations, however, or if regulations are
introduced that limit our ability to transport our
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products to customers in a cost-effective
manner, this could have a material adverse effect on our business, financial condition and results
of operations.
Our supply of raw materials and components could be disrupted.
Certain materials and components used in our products are available only from a single or a
limited number of suppliers. As such, some materials and components could become in short supply
resulting in limited availability and/or increased costs. Additionally, we may elect to develop
relationships with a single or limited number of suppliers for materials and components that are
otherwise generally available. Due to our involvement with supplying military products to the
government, we could receive a government preference to continue to obtain critical supplies to
meet military production needs. However, if the government did not provide us with a government
preference in such circumstances, the difficulty in obtaining supplies could have a material
adverse effect on our business, financial condition and results of operations. Although we believe
that alternative suppliers are available to supply materials and components that could replace
materials and components currently used and that, if necessary, we would be able to redesign our
products to make use of such alternatives, any interruption in the supply from any supplier that
serves as a sole source could delay product shipments and have a material adverse effect on our
business, financial condition and results of operations. We have experienced interruptions of
product deliveries by sole source suppliers in the past, and we cannot guarantee that we will not
experience a material interruption of product deliveries from sole source suppliers in the future.
Additionally, we could face increasing pricing pressure from our suppliers dependent upon volume,
due to rising costs by these suppliers that could be
passed on to us in higher prices for our raw materials, which could have a material effect on our
business, financial condition and results of operations.
Any inability to protect our proprietary and intellectual property could allow our competitors and
others to produce competing products based on our proprietary and intellectual property.
Our success depends more on the knowledge, ability, experience and technological expertise of
our employees than on the legal protection of patents and other proprietary rights. We claim
proprietary rights in various unpatented technologies, know-how, trade secrets and trademarks
relating to products and manufacturing processes. We cannot guarantee the degree of protection
these various claims may or will afford, or that competitors will not independently develop or
patent technologies that are substantially equivalent or superior to our technology. We protect
our proprietary rights in our products and operations through contractual obligations, including
nondisclosure agreements with certain employees, customers, consultants and strategic partners.
There can be no assurance as to the degree of protection these contractual measures may or will
afford. We have had patents issued and have patent applications pending in the U.S. and elsewhere.
We cannot assure (1) that patents will be issued from any pending applications, or that the claims
allowed under any patents will be sufficiently broad to protect our technology, (2) that any
patents issued to us will not be challenged, invalidated or circumvented, or (3) as to the degree
or adequacy of protection any patents or patent applications may or will afford. If we are found
to be infringing third party patents, there can be no assurance that we will be able to obtain
licenses with respect to such patents on acceptable terms, if at all. The failure to obtain
necessary licenses could delay product shipment or the introduction of new products, and costly
attempts to design around such patents could foreclose the development, manufacture or sale of
products.
The loss of key personnel could significantly harm our business, and the ability and technical
competence of persons we hire will be critical to the success of our business.
Because of the specialized, technical nature of our business, we are highly dependent on
certain members of our management, marketing, engineering and technical staff. The loss of these
employees could have a material adverse effect on our business, financial condition and results of
operations. In addition to developing manufacturing capacity to produce high volumes of batteries,
we must attract, recruit and retain a sizeable workforce of technically competent employees. Our
ability to pursue effectively our business strategy will depend upon, among other factors, the
successful recruitment and retention of additional highly skilled and experienced managerial,
marketing, engineering and technical personnel, and the integration of such personnel obtained
through business acquisitions. We cannot assure that we will be able to retain or recruit this
type of personnel. An inability to hire sufficient numbers of people or to find people with the
desired skills could result in greater demands being placed on limited management resources which
could have a material adverse effect on our business, financial condition and results of
operations.
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We are subject to competition from other manufacturers and suppliers of portable and standby
batteries, communications systems and services.
We compete with other manufacturers and suppliers of non-rechargeable and rechargeable
portable and standby batteries, communications systems and services. We cannot assure that we will
successfully compete with these manufacturers and suppliers, many of which have substantially
greater financial, technical, manufacturing, distribution, marketing, sales and other resources.
Our products could become obsolete.
The market for our products is characterized by changing technology and evolving industry
standards, often resulting in product obsolescence or short product lifecycles. Although we
believe that our products are comprised of state-of-the-art technology, there can be no assurance
that competitors will not develop technologies or products that would render our technologies and
products obsolete or less marketable.
Many of the companies with which we compete have substantially greater resources than us, and
some have the capacity and volume of business to be able to produce their products more efficiently
than we can at the present time. In addition, these companies are developing or have developed
products using a variety of technologies that are expected to compete with our technologies. If
these companies successfully market their products in a manner that renders our technologies
obsolete, there will be a material adverse effect on our business, financial condition and results
of operations.
We are subject to foreign currency fluctuations.
We maintain manufacturing operations in the North America, Europe and Asia, and we export
products to various countries. We purchase materials and sell our products in foreign currencies,
and therefore currency fluctuations may impact our pricing of products sold and materials
purchased. In addition, our foreign subsidiaries maintain their books in local currency, and the
translation of those subsidiary financial statements into U.S. dollars for our consolidated
financial statements could have an adverse effect on our consolidated financial results, due to
changes in local currency relative to the U.S. dollar. Accordingly, currency fluctuations could
have a material adverse effect on our business, financial condition and results of operations.
Our ability to use our Net Operating Loss Carryforwards in the future may be limited, which could
have an adverse impact on our tax liabilities.
At December 31, 2007, we had approximately $83,700 of net operating loss carryforwards, or
NOLs, available to offset future taxable income. We continually assess the carrying value of this
asset based on the relevant accounting standards. As of December 31, 2007, we reflected a full
valuation allowance against our net deferred tax asset and have reflected a net deferred tax asset
of $0 in the United States and in the United Kingdom due to our current assessment that it is more
likely than not to not be realized. As we continue to assess the realizability of our deferred tax
assets, the amount of the valuation allowance could be reduced. In addition, certain of our NOL
carryforwards are subject to U.S. alternative minimum tax such that carryforwards can offset only
90% of alternative minimum taxable income. Achieving our business plan targets, particularly those
relating to revenue and profitability, is integral to our assessment regarding the recoverability
of our net deferred tax asset.
We have determined that a change in ownership, as defined under Internal Revenue Code
Section 382, has occurred. As such, the domestic net operating loss carryforward will be subject to
an annual limitation estimated to be in the range of approximately $12,000. This limitation did not
have an impact on income taxes determined for 2007. Such a limitation could result in the
possibility of a cash outlay for income taxes in a future year when earnings exceed the amount of
net operating loss carryforwards that can be used by us.
Our quarterly and annual results and the price of our common stock could fluctuate significantly.
Our future operating results may vary significantly from quarter to quarter and from year to
year depending on factors such as the timing and shipment of significant orders, new product
introductions, delays in customer releases of purchase orders, delays in receiving raw materials
from vendors, the mix of distribution channels through which we sell our products and services and
general economic conditions. Frequently, a substantial portion of our revenue in each quarter is
generated from orders booked and fulfilled during that quarter. As a result, revenue levels are
difficult to predict for each quarter. If revenue results are below expectations, operating
results will be adversely affected as we have a sizeable base of fixed overhead costs that do not
fluctuate much with the changes in revenue. Due to such variances in operating results, we have
sometimes failed to meet, and in the future may not meet, market expectations or even our own
guidance regarding our future operating results.
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