Item 405 of
Regulation S-B contained in this form, and no disclosure will be contained, to
the best of registrant's knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this Form 10-KSB or any
amendment to this Form 10-KSB. o
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act).
Yes o No
x
State
issuer's revenues for its most recent fiscal year: $34,647,113
The
aggregate market value of the voting and non-voting common equity held by
non-affiliates, computed by reference to the price at which the stock was sold,
(the closing price of such stock, as reported by the OTC Bulletin Board) as of
March 10, 2008 was $13,724,675.
As of
March 10, 2008, Registrant had outstanding 42,450,363 shares of common stock,
$0.0001 par value, its only class of common equity outstanding.
Transitional
Small Business Disclosure Format (Check
one): Yes
o No x
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F-1
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Forward
Looking Statements
The text
of this Annual Report should be read in conjunction with our consolidated
financial statements and the notes thereto and the other financial information
appearing elsewhere in this document. Readers are also urged to
carefully review and consider the various disclosures made by us which attempt
to advise interested parties of the factors which affect our business, including
without limitation the disclosures made under the caption "Management's
Discussion and Analysis or Plan of Operation," in this Form 10-KSB and in our
other SEC reports.
In
addition to historical information, the following discussion and other parts of
this document may contain forward-looking statements. These
statements relate to future events or our future financial
performance. In some cases, you can identify forward-looking
statements by terminology such as "may," "will," "should," "expect," "plan,"
"anticipate," "believe," "estimate," "predict," "potential," or "continue," the
negative of such terms or other comparable terminology. These
statements are only predictions.
Actual
results could differ materially from those anticipated by such forward-looking
statements. Although we believe that the expectations reflected in the
forward-looking statements are reasonable, we cannot guarantee future results,
levels of activity, performance or achievements. Moreover, neither we
nor any other person assumes responsibility for the accuracy and completeness of
the forward-looking statements. We undertake no obligation to
publicly update any of the forward-looking statements after the date of this
report to conform such statements to actual results or to changes in our
expectations.
ITEM
1. DESCRIPTION
OF BUSINESS
Available
Information
We
maintain our internet website at www.spacedev.com. In
addition to news and other information about us, we make available on or through
the Investors section
of our website: 1) our annual report on Form 10-KSB; 2) our quarterly reports on
Form 10-QSB; 3) our current reports on Form 8-K; and, 4) all amendments to these
reports via a link to the Securities and Exchange Commission website at www.sec.gov as soon
as reasonably practical after we electronically file this information with the
Securities and Exchange Commission (SEC). Copies of information on us
may be requested by contacting our Investor Relations Department either by
e-mail at investor.relations@spacedev.com
or by telephone at (858) 375-2026. All materials are available free
of charge. The materials are also available at the SEC's Public Reference Room,
located at 100 F Street, Washington, D.C. 20549. The public may
obtain information through the public reference room by calling the SEC at (800)
SEC-0330.
General
SpaceDev,
Inc., a Delaware corporation, (together with its subsidiaries, (“SpaceDev,”
“we,” “us,” “our,” or the “Company”), is a leading space technology
company. SpaceDev is engaged in the conception, design, development,
manufacture, integration, sale and operation of space technology systems,
subsystems, products and services, as well as the design, manufacture, and sale
of mechanical and electromechanical subsystems and components for
spacecraft. We are currently focused on the commercial and military
development of low-cost small satellites and related subsystems, hybrid rocket
propulsion for space and launch vehicles, subsystems that enable critical
spacecraft functions such as pointing solar arrays and communication antennas
and restraining, deploying and actuating moving spacecraft
components.
The
acquisition of Starsys Research Corporation on January 31, 2006 fundamentally
changed our profile. In 2006, SpaceDev and Starsys Research
Corporation merged and had combined revenues of approximately $32 million and
operating losses of less than $1.0 million. In 2007, our combined revenues were
approximately $35 million and operating profit was approximately
$116,000. We have identified numerous potential synergies between the
historic SpaceDev business and the Starsys Research Corporation business and now
operate as one company. During 2006 and 2007, we were required to maintain
a certain separation due to the structure of the Starsys Research Corporation
earn out. We integrated certain business management functions in 2006
and 2007 but expect to realize additional efficiencies and cost savings, and
more fully integrate our operations as a single company in
2008.
Our
primary products, mission solutions and services include small
spacecraft. These are sophisticated small, micro- and nano-
satellites for remote sensing, military, scientific and commercial missions, and
space-related technical support services.
We are
developing our hybrid rocket-based motor technology, orbital maneuvering and
orbital transfer vehicle technology as well as safe sub-orbital and orbital
hybrid rocket-based propulsion systems to support small satellites and other
related commercial and government business opportunities, including but not
limited to small high performance space vehicles and subsystems. Our hybrid
rocket motors use synthetic rubber as the solid propellant (i.e., the fuel), and
nitrous oxide under compression for the liquid (i.e., the oxidizer) to make the
rubber burn. Traditional rocket motors use two liquids, or a solid
propellant that combines the fuel and oxidizer, but both types of rocket motors
are explosive, and all solid motors produce copious quantities of toxic
exhaust. Our hybrid rocket motors are safe, non-toxic, are
re-startable and do not detonate like solid or liquid rocket
motors.
We also
manufacture a wide range of products for small and large spacecraft that include
high output paraffin actuators, hinges, battery bypass switches, bi-axis
gimbals, flat plate gimbals, solar array pointing mechanisms, restraint devices,
thermal switches, thermal louvers, and cover systems. These products
are mainly sold as custom systems that are developed for specific small and
large spacecraft applications but are also offered as "off-the-shelf" catalog
products with spaceflight history. Our products are typically sold
directly to small and large spacecraft manufacturers. We are also in
the process of designing and developing deployable space structures and other
structural subsystems for small and large spacecraft.
Our
customer base covers a wide range of groups from domestic and international
commercial spacecraft companies to civil spacecraft (i.e., NASA) that are
primarily scientific in nature, as well as defense spacecraft that support
military capability. We also offer products to certain non-space
customers, including aerospace, maritime, educational institutions, and
industrial customers that represent less than 2% of our business.
Our
engineering and manufacturing capabilities position us to provide our customers
and potential customers with an end-to-end mission solution. A
mission might require one or more spacecraft buses, mechanical and
electromechanical subsystems, deployable booms, and other spacecraft products
and subsystems. Our strategy is to identify opportunities and either
act as a prime contractor by partnering with other (sometimes larger) companies,
or act as a subcontractor to larger prime contractors where and when the
business opportunity dictates. The product life cycle for our
products within the space industry can range from less than three years to more
than fifteen years.
Our
historic SpaceDev business approach has been to provide smaller spacecraft –
generally 250 kg (550 pounds) mass and less – and cleaner, safer hybrid
propulsion systems to commercial, government, university, and limited
international customers. We are developing smaller spacecraft and miniaturized
subsystems using proven, lower cost, high-quality off-the-shelf components. Our
space products are modular and reproducible, which allows us to create
affordable space solutions for our customers. By utilizing our innovative
technology and experience, and space-qualifying commercial industry-standard
hardware, software and interfaces, we provide increased reliability with reduced
costs and risks.
We have
been awarded, have concluded, or are concluding contracts from such esteemed
government, university, and commercial customers as the Air Force Research
Laboratory, the Defense Advanced Research Projects Agency, NASA's Jet Propulsion
Laboratory, Lockheed Martin, Northrop Grumman, Swales Aerospace, Space
Systems/Loral, the Missile Defense Agency, and many more. The end
users of our products generally are government and commercial
enterprises. Several different groups could fall into one customer
category, in a given year, and alone could constitute 10% or more of our
consolidated revenues. In 2007, the Missile Defense Agency, Lockheed
Martin and Swales each provided over 10% of our consolidated
revenues.
Our
business consists of a mix of cost-plus fixed-fee contracts and fixed price
contracts together with some product sales. To succeed in our business, we must
properly evaluate opportunities, bid on and price contracts, and then execute
efficiently so as to achieve profitability. In the past, we have been
challenged in this area due to losses on fixed price development contracts. Our
ability to properly bid fixed price development contracts is a key priority for
our company.
Recent
SpaceDev Contracts and Technology Development
In June
2002, Starsys Research Corporation was awarded a contract from Northrop Grumman
Space Technology for the design, development, assembly, and test of two
configurations of flat plate gimbal drive assemblies. These gimbals
are used to position six dish antennas and two nulling antenna systems for each
of two large spacecraft. Subsequent to this award, Northrop Grumman Space
Technology modified this contract to include a third shipset bringing the total
contract value to approximately $7.1 million. In addition to eight flight
unit deliveries per large spacecraft, the program includes development and
qualification hardware. This contract was awarded as a firm fixed price
contract with the final delivery scheduled for March 2007 and was part of our
acquisition of Starsys Research Corporation on January 31, 2006. We
recorded revenues from this contract for 2007 and from February 1, 2006 through
December 31, 2006 of approximately $1.4 million and $2.9 million, respectively.
We experienced significant cost overruns on this contract. Prior to our
merger, the contract was modified to add an additional $1.7 million. After
the merger, we negotiated contract modifications in both the timing of payments
and in the amount of additional contract consideration of up to $1.0 million
based on the achievement of specific milestones. Of the additional possible $1.0
million, we achieved milestones entitling us to the majority of the incentive
payments, which will partially mitigate the impact of significant cost, scope
and requirement changes and overruns. Since we were successful in
achieving our performance targets, we defrayed some of our cost overruns;
however, there were some ongoing costs that we will incur in early 2008 until
the program is completed. As of December 31, 2007, the total contract value of
this program is approximately $9.8 million.
In March
2004, we were awarded a five-year, cost-plus fixed-fee indefinite
delivery/indefinite quantity contract for up to approximately $43 million to
conduct a microsatellite distributed sensing experiment (intended to design and
build up to six responsive, affordable, high performance microsatellites to
support national missile defense), an option for a laser communications
experiment, and other microsatellite studies and experiments as required in
support of the Advanced Systems Deputate of the Missile Defense
Agency. The overall contract initially called for us to analyze,
design, develop, fabricate, integrate, test, operate and support a networked
cluster of three formation-flying boost phase and midcourse tracking
microsatellites, with an option to design, develop, fabricate, integrate, test,
operate and support a second cluster of three formation-flying microsatellites
to be networked on-orbit with high speed laser communications
technology. This overall contract proceeded under a phased
approach. The first phase, executed under Task Order I for
approximately $1.1 million, was awarded in April 2004, completed in September
2004, and resulted in a general mission and microsatellite
design. The second phase, executed under Task Order II for
approximately $8.3 million, was awarded in October 2004 and was originally
expected to be completed by January 2006 but was extended at the request of the
Missile Defense Agency with an increased funding of $1.5 million, and
subsequently completed in March 2006. Task Order II resulted in a
detailed mission and microsatellite design, which underwent a successful
Critical Design Review in March 2006. Task Order III, the first of
several task orders expected during the third phase, was awarded in April 2006
for a total of approximately $1.5 million, which was later amended to
approximately $2.5 million and was successfully completed in June 2006. Task
Order IV was awarded by the Missile Defense Agency in July 2006, with initial
funding of approximately $4.0 million through November 2006. Task
Order IV was subsequently amended to approximately $4.5 million and extended
through June 15, 2007. On April 12, 2007, we finalized a contract
modification to Task Order IV with the Missile Defense Agency. The
main content of the change was to: 1) extend the period of performance from June
15, 2007 to September 30, 2007 and subsequently to March 31, 2008, at no
additional cost to the government; 2) increase the funding ceiling from
approximately $4.5 million to approximately $9.0 million; 3) provide
approximately $1.6 million in funding toward the increased ceiling; and 4)
change the statement of work to reflect the delivery of one
microsatellite. On May 11, 2007 the remaining $2.9 million in funding
was provided to fully fund the $9.0 million task order. We were
informed that there was no Government Fiscal Year 2008 funds available from the
Missile Defense Agency to support our microsatellite distributed sensing
experiment beyond the funds described above. We have been working
with the Missile Defense Agency and other government agencies for additional
funding support. Government contract funds from the Missile Defense
Agency from Government Fiscal Year 2007 were not exhausted by December 31, 2007
and were used to cover anticipated phase completion costs through January
2008. In January 2008, we arranged for another government agency, the
Department of Defense Operationally Responsive Space Office, to fund our
continued development through at least May 2008 with a possible extension that
may lead to a launch of this experimental satellite. (See Risk Factors: “Some of our government contracts,
including our large Missile Defense Agency contract, are staged and we cannot
guarantee that all stages of the contracts will be awarded to us or fully
funded” and “A
substantial portion of our net sales are generated from government contracts,
which makes us susceptible to the uncertainties inherent in the government
budgeting process. In addition, many of our contracts can be
terminated by the customer.) We recognized revenues of approximately $5.2
million under this contract in 2007, and $22.0 million under this contract from
inception through December 31, 2007.
In
January 2005, we were awarded a firm fixed price contract from Raytheon in
Goleta, California for the design, development, manufacture, assembly and test
of the Aerosol Polarimetry Sensor, Scan Mirror Motor/Encoder
Assembly. The Aerosol Polarimetry Sensor instrument is slated to fly
on the NASA Glory mission. The Aerosol Polarimetry Sensor instrument
is also a prime candidate for a secondary payload on National Polar-orbiting
Operational Environmental Satellite System (NPOESS). The Scan Mirror
Motor/Encoder Assembly consists of low ripple, precision brushless DC motor and
optical encoder assembly. The program consists of a development unit,
engineering unit, qualification/life test unit, and flight units. This contract
was awarded as a cost-plus fixed-fee contract at a value of $2.5
million. In July 2006, the contract was modified to add approximately
$2.5 million with incremental funding and extend to March 2009. We
recorded revenues from this contract for 2007 and from February 1, 2006 through
December 31, 2006 of approximately $1.4 million and $2.0 million,
respectively.
In
October 2005, we were awarded a contract from General Dynamics C4 Systems to
design and deliver an antenna pointing gimbal and control electronics for the
GeoEye-1 program. The contract awarded was originally valued at $2.0
million, and modified to $2.4 million in 2007. The GeoEye-1 program is a
next-generation, high-resolution commercial remote-sensing satellite originally
scheduled for launch in 2007. The antenna control system is uniquely designed to
operate by greatly reducing motion to the GeoEye-1 spacecraft while pictures are
being taken and data is simultaneously transmitted to earth ground stations
through incorporation of a low disturbance designed micro-stepping actuator and
actuator drive electronics (Quiet Array Drive). We recorded revenues
from this contract for 2007 and from February 1, 2006 through December 31, 2006
of approximately $700,000 and $1.26 million, respectively. This
program was completed in July 2007.
In
February 2006, the Air Force Research Laboratory awarded us two deployable boom
technology contracts for advance research and development of a self-deployed
articulated boom for approximately $950,000 and a jack screw
deployed boom for approximately $1.5 million. We recorded revenues from
these contracts for 2007 and 2006 of approximately $1.5 million and $833,000,
respectively.
In June
2006, Lockheed Martin Commercial Space Systems awarded us a firm fixed price
contract for the design and fabrication of the antenna pointing gimbals onboard
the US Navy’s Mobile User Objective System. The initial award is for two
flight shipsets and includes two standard A2100 5-meter antenna gimbal
assemblies, four Ka-Band antenna gimbal assemblies and two 14-meter gimbal
assemblies. Options are included for additional gimbals supporting three
additional large spacecraft. The contract will include the development and
qualification of the Ka-Band and 14-meter gimbal designs in addition to delivery
of standard gimbals and solar array deployment hinges that we have previously
provided for the A-2100 bus. The contract value for the initial award was
$1.8 million; however, if all options are exercised, the total contract value
could exceed $6.0 million. The current value of this contract is
approximately $4.3 million. We recorded revenues from this contract
for 2007 and 2006 of approximately $1.2 million and $625,000,
respectively.
In July
2006, we were awarded a contract from the Air Force Research Laboratories in
support of a Broad Agency Announcement. This contract allows tasks to be
identified, approved, and funded to develop innovative technologies in the field
of deployable structures for spaceflight applications. The current contract
value is $1.3 million. Future funding will be available in the amount of
$1.1 million from General Dynamics C4 Systems to design and deliver upon task
approval. Deployable structures are designed to enable the placement of large
payloads within the constrained volume of the launch vehicle and then to deploy,
or erect, a larger system once the satellite or vehicle is no longer constrained
by the enclosed volume of the launch vehicle fairing. The development efforts to
date have focused on deployable antennae for commercial applications, large
systems for a variety of radio frequency missions, and deployable optical
systems. Several of these efforts have resulted in securing customer funding
from potential missions to further design and/or analyses in evaluating the
potential application of the SDI deployable structure technologies. We recorded
revenues for 2007, and from July 1, 2006 through December 31, 2006 of
approximately $381,000 and $6,000 respectively.
In August
2006, we were awarded a government firm fixed price contract to provide the
solar array drive, antenna pointing actuators, and gimbal control electronic
assemblies for the Lunar Reconnaissance Orbiter program from NASA Goddard Space
Flight Center and Swales Aerospace. The total contract value is in excess of
$6.6 million. The
Lunar Reconnaissance Orbiter mission is scheduled to launch in the fall of 2008
as part of NASA's Lunar Precursor and Robotic Program. The spacecraft requires
two drive actuators to align the solar panels with the sun, and a two axis
pointing mechanism to align the downlink antenna for communication with
earth. We are to provide these actuators for the large spacecraft
along with the electronics to control them. A total of seven actuators and five
control electronics assemblies will be delivered under the contract. We
recorded revenues from this contract for 2007 and 2006 of approximately $4.0
million and $1.8 million, respectively.
In August
and November 2006 we were awarded two contracts to provide hardware for the H-II
Transfer Vehicle for Ishikawa Aerospace and JAXA, the Japanese Space Agency. The
H-II Transfer Vehicle will provide servicing missions to deliver supplies to the
International Space Station. These contracts were obtained as follow-on to a
prior development contract started in 2002. The total value of these two
contracts is $1.2 million. JAXA is continuing to market supply missions which
may result in further contract growth to this award. We recorded revenues
from this contract for 2007 and from August 1, 2006 through December 31, 2006 of
approximately $896,000 and $200,000 respectively.
In
January 2007, in partnership with the University of Colorado Laboratory for
Space Physics, we were awarded a $750,000 contract from the Missile Defense
Agency to design and develop a non-sticking cover seal system for the
Exo-atmospheric Kill Vehicle program, which is the kill vehicle component of the
Ground Based Interceptor (the weapon element of the Ground-based Midcourse
Defense System program). The contract was awarded under the Small
Business Technology Transfer Program that provides research funding for
partnerships between industry and non-profit research institutions. We
recognized approximately $382,000 in revenue under this contract from inception
through December 31, 2007.
In
February 2007, we were awarded a $1.4 million cost reimbursable design and
development subcontract with NASA’s Jet Propulsion Laboratory in support of the
Mars Science Laboratory mission. In 2007, this contract was modified
to a value of approximately $1.9 million, and in 2008, we received an additional
contract modification bringing the total contract value today to approximately
$2.5 million. We will develop and deliver electromechanical Descent
Brake dampers. The contract period of performance is approximately 18
months. NASA’s Mars Science Laboratory mission will deliver a
1,800-pound rover to the surface of Mars in 2010. Rather than the
airbag landing system used by the Mars Exploration Rover mission, a “Skycrane”
landing system will use a rocket-decelerated Descent Stage that will hover and
gently lower the rover on a 25-foot long bridle cord. A critical
component of the “Skycrane” landing system is the Descent Brake that will lower
the rover in less than seven seconds with a controlled speed profile that will
provide a gentle touch-down on the Martian surface. We recognized
approximately $1.9 million in revenue under this contract from inception through
December 31, 2007 and expect to complete this program during the second quarter
of 2008.
In
February 2007, we were awarded a contract valued at $1.5 million from Space Systems/Loral
to deliver cell shorting devices for their communication satellite battery
systems. We are now working on the assembly and test of the first 100-unit
delivery. This is a follow-on contract for these devices that were originally
developed under a previous contract and flight units have been in production
since 2001. The Space Systems/Loral communications satellite platform is
currently the leading seller among U.S. satellite platforms for commercial
communications. The cell shorting devices provide autonomous shorting or
override of cells in the event that a cell fails. This preserves the battery
system operation and performance at the best possible levels in the event of a
cell failure. We recorded revenues from this contract through December 31, 2007
of approximately $636,000.
In March
2007, we were awarded a $500,000 cost reimbursable contract with the Naval
Research Laboratory for the preliminary design of the Combined Optical, Radio,
Radar Instrument, designed for a small satellite payload application.
Combined Optical, Radio, Radar Instrument integrates three independent
capabilities into a single instrument suite: high resolution optical/IR imagery,
high-gain broadband RF up/downlink and sensitive proximity radar. We
recognized approximately $450,000 in revenue under this contract from inception
through December 31, 2007. This program was successfully completed in February
2008.
Also in
March 2007, we received a follow-on order from Ball Aerospace and Technology
Corporation for solar array rotational drive assemblies and drive control
electronics for the Digital Globe WorldView-2 satellite program. The value of
the order is approximately $1.3 million increasing the total contract value to
$2.5 million. The Starsys Quiet Array Drive Micro-Stepping motion control
technology will be utilized on the Ball Aerospace BCP 2000 platform, which will
articulate each of the two solar arrays for alignment with the sun. The
WorldView-2 satellite is scheduled to be ready for launch in late 2008 and is
expected to expand the capabilities of DigitalGlobe’s world imaging portfolio.
We recognized revenue on this program through December 31, 2007 of approximately
$1.9 million.
In
September 2007, we were awarded a cost reimbursable design and development
contract with the Defense Advanced Research Projects Agency to develop a Solar
Thermal Propulsion demonstration article as a subsystem of a small satellite
that is intended to enable the first Solar Thermal Propulsion flight
experiment. The program consists of a six-month Base Program culminating
in a Critical Design Review, followed by a six-month option culminating in a
Solar Thermal Propulsion demonstration. The award of the option is
contingent on the Defense Advanced Research Projects Agency’s evaluation of the
research results of the Base Program against a set of Go and No-Go
criteria. The contract value for the initial Base Program is $3.8 million.
However, if the option is exercised, the total contract value would be $7.3
million. We recognized approximately $1.2 million in revenue under this
contract from inception through December 31, 2007.
Business
Strategy
Our
strategy is based on the belief that innovative advancements in technology and
the application of standard business processes and practices will make
commercial access to space much more practical and affordable. We believe these
factors will cause growth in certain areas of space commerce and will create new
space markets and increased demand for our products and services.
Our
business strategy and approach for our operations is to:
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Introduce
commercial business practices into the space arena, use off-the-shelf
technology in innovative ways and standardize hardware and software to
reduce costs and to increase reliability and
profits;
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Start
with small, practical and profitable projects, and leverage credibility
and profits into larger and ever more bold initiatives - utilizing
partnerships where appropriate;
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Bid,
win, and leverage government programs to fund our Research and Development
and product development efforts;
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Integrate
our smaller, low cost commercial spacecraft and hybrid space
transportation systems to provide one-stop turnkey payload and/or data
delivery services to target customers;
and,
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Apply
our low cost space products to new applications and to create new users,
new markets and new revenue
streams.
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Today, a majority of our business
involves us serving as a subcontractor to a prime contractor who integrates our
contributions into a larger spacecraft. However, an increasing portion of our
business involves us serving as a prime contractor with other companies (often
much larger companies) serving as a subcontractor to us. Our business
development process is generally a competitive bid in response to a request for
proposal that is generated by our potential customers. These
proposals have various bases, including firm fixed price, cost-plus fixed-fee,
products and time-and-materials. We typically prepare between ten and
twenty proposals in a given month and we usually have one to three weeks to
respond to a request for proposal. We also execute on long term
build to requirement contracts with some of the prime
contractors. However, due to our past experiences where we realized
losses on fixed price development contracts, we are now more careful in bidding
fixed price development work. It is our preference, wherever
possible, to bid development work using a cost reimbursable-type contract;
however, when customers require fixed price contracts, we decide to bid or not
to bid the opportunity based on the risk premium that we can apply to the
proposal. The risk premium addresses our perceived exposure to
bidding development work on a fixed price basis.
Products
and Services; Market
Our space
technology business is focused on providing end-to-end spacecraft mission
solutions and spacecraft products and services to customers in the space and
aerospace marketplace. We have several areas of space technology,
which when applied to customer needs, we believe provides our industry with a
sound, profitable and cost effective alternative to the large aerospace
solutions. We operate in small interdisciplinary teams to provide
high value at a much lower cost than the large aerospace
companies. We can design and integrate different space products,
services and technologies, as customer needs require, across a spectrum of
missions to help meet the needs of our customers. Many of our
products and technologies could be employed on a single project or mission to
provide an optimal end-to-end solution. We have flown 2,500
mechanisms and systems on 250 spacecraft with complete on-orbit mission success
to affirm our understanding of design/build of space qualified parts and provide
the heritage desired by customers in our industry.
Our
spacecraft focus is mainly on small satellites, (e.g., microsatellite and
nanosatellite spacecraft buses), although many of our products and technologies
service larger spacecraft. The primary benefit of small satellites is
lower cost, less weight and more rapid time to deployment. Due to our
business strategy and core business model, we believe that we can dramatically
reduce manufacturing costs and the costs to launch small satellites to
earth-orbit and deep space. In doing so, we can pass cost savings on
to our customers. Small, inexpensive satellites were once the
exclusive domain of scientific and amateur groups; however, smaller satellites
are now a supplement to, and a viable alternative to, larger, more expensive
satellites, as they provide a high powered, cost-effective solution to
traditional problems. We design and build low cost, high-performance
space-mission solutions involving small satellites generally 250 kg (550 pounds)
to meet our customer requirements. Our approach is to maintain a core
business supporting larger satellites while fostering the growth of an emerging
small satellite market.
We
provide rapid access to space through innovative mission solutions currently
lacking in the marketplace. Our approach is to provide smaller spacecraft –
generally 500 kg mass and less – and draw upon our other compatible products and
technologies to support commercial, university and government customers. The
small spacecraft market is evolving and supported by the evolution of
microelectronics, common hardware and software interface standards, and smaller
launch vehicles. Reduction of the size and mass of traditional spacecraft
electronics has reduced the overall spacecraft size, mass, and volume over the
past 10 to 15 years. For example, our miniature flight computer is only 24 cubic
inches and provides 300 million instructions per second of processing power
versus a competitor's more "traditional" solution that requires about 63 cubic
inches and only provides 10 million instructions per second. We also provide a
wide variety of hybrid propulsion systems to safely and inexpensively enable
small satellites and on-orbit delivery systems to rendezvous and maneuver
on-orbit and deliver payloads to sub-orbital altitudes. Hybrid rocket
propulsion is a safe and low-cost technology that has tremendous benefits for
current and future space missions. Our hybrid rocket propulsion technology
features a simple design, is restartable and throttleable, and is easy to
transport, handle and store.
We have
our own mission control and operations center, located in our headquarters
building near San Diego, coupled with our mission control and operations
package, which is Internet-based and allows for the operation and control of
missions from anywhere in the world that has access to the
Internet. Our first small satellite, CHIPSat, which was launched in
January 2003 and is still operating today, was one of the first U.S. missions to
use end-to-end satellite operations with TCP/IP and FTP. This concept
can provide significant advantages. For example, a formation-flying cluster or
constellation of TCP/IP-based small satellites can be designed to communicate
directly with each other, as a wide area network in space. Provided
any one satellite/node in this network is in line-of-sight with any ground
station at any given time, the entire constellation could always maintain ground
station connectivity, thus creating a network on-orbit and on the web, a direct
extension of CHIPSat's elegantly simple TCP/IP mission operations
architecture.
We can
provide end-to-end mission design and analysis, including the design of the
mission and its science, commerce or technology demonstration goals, the design
of an appropriate space vehicle (satellite or spacecraft), prototype
development, construction and testing of the spacecraft, integration of one or
more payloads (instruments, experiments or technologies) into the spacecraft,
integration of the spacecraft onto the launch vehicle (rocket), the launch and
the mission control, and operations during the life of the
mission. Our propulsion products and services are being designed to
support our small spacecraft, although we are also involved with helping other
companies and agencies utilize this safe and efficient hybrid propulsion
technology in other applications. We team with launch providers in
order to identify and market affordable launches for the small satellite
market. We can provide customers with a complete on-orbit data
delivery service that can also involve our spacecraft and related products and
technologies. These innovative, low-cost, turnkey mission solutions could allow
us to provide a one-stop shop for mission services, spacecraft, payload
accommodation, total flight system integration and test, and mission
operations. Our customers and potential customers only need define
their mission (and in some cases provide the payload), and we perform all the
tasks required for the customer to get to orbit and begin collecting
data.
As an
ancillary initiative, we have begun designing a reuseable, piloted, sub-orbital
space ship that could be scaled to transport passengers to and from Low Earth
Orbit, including the International Space Station. The name of the vehicle is the
SpaceDev Dream Chaser™. We signed a non-binding Space Act Memorandum of
Understanding with NASA, which confirms our intention to explore novel, hybrid
propulsion based hypersonic test beds for routine human space access. We will
explore with NASA collaborative partnerships to investigate the potential of
using our proven hybrid propulsion and other technologies, and a low cost,
private space program development approach to establish and design new piloted
small launch vehicles and flight test platforms to enable near-term, low-cost
routine space access for NASA and the United States. The SpaceDev Dream Chaser™
is expected to be crewed and launch vertically, like most launch vehicles, and
would glide back for a normal horizontal runway landing. We are
continuing to seek funding partners for this activity.
In
addition to supporting our own mission solutions, we provide space components,
mechanisms and electromechanical systems for larger spacecraft applications.
These include electromagnetic motors, pointing systems, thermal control systems,
and robotic systems to a variety of general drive
applications. Motors and actuators are required on spacecraft to move
instruments, point antennas and solar arrays, and deploy structural
elements. We have a suite of technologies that can be combined to
meet a wide variety of spacecraft requirements. Many of our systems
provide critical spacecraft functions. Our unique suite of
technological core competencies enables us to deliver these as turn-key systems.
These mission solutions, products and services are being marketed and sold
directly into primarily domestic government, university, military and commercial
markets.
Our
business is, in part, reliant on the U.S. Government budgeting process and as a
result, has elements of seasonality. In addition, our business follows normal
industry trends such as increased demand during bullish economic periods, or
slow-downs in demand during periods of recession.
Finally,
we are working with potential partners to create new markets that can generate
new space-related service and commercial revenue streams. While we believe that
certain space market opportunities are still several years away, our focus
continues to be on the commercialization of space and finding ways to create
value for our shareholders through these endeavors.
Components
and Raw Materials
Although
our business may experience a shortage of certain parts and components related
to our products, we have many alternative suppliers and distributors and are not
dependent on any individual supplier or distributor. Furthermore, we
have not experienced difficulty in our ability to obtain our parts or component
materials, nor do we expect this to be an issue in the future.
We
purchase a significant percentage of product materials, components, structural
assemblies and certain key satellite components and instruments from third
parties. We also occasionally obtain parts and equipment that we use
in the production of our mission solutions and products or in the provision of
our services from the U.S. government or customers. Generally, we do
not experience difficulty in obtaining product materials components and
equipment, and believe that alternatives to our existing sources of supply are
readily available. If securing alternative sources of supply is
necessary or required, increases in costs and delays may be incurred as a result
of such actions. For a relatively small number of unique materials or
product components, we do rely upon sole sourced suppliers to provide such
items. While alternative sources may be available, the inability of any such
supplier to provide us with these items to qualified specifications could have
an adverse effect on our ability to manufacture our products and would impact
costing and schedules.
Competition
We
compete for contracts related to our mission solutions and for sales of our
products and services based on price, performance, technical features,
contracting approach, reliability, availability, customization, perceived
stability, and, in some situations, geography. The following list identifies
some of our competitors, depending on the type of contract or sale that we may
be seeking:
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AeroAstro
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Aeroflex
(a subsidiary of UMTC)
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Alliance
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Alliant
Tech Systems
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ATK
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CDA
Astro
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Cesaroni
Technology Incorporated
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EADS
Astrium
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G&H
Technologies
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General
Dynamics
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Harris
Corporation
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Microsat
Systems (a subsidiary of Sierra
Nevada)
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Moog,
Inc.
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MPC
Products Corporation
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Planetary
Systems, Inc.
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Prime
Contractor Internal Mechanisms
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Surrey
Satellite Technology Limited
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Swales
Aerospace
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TiNi
Aerospace
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We
believe that our mission solutions, as well as our product and service
offerings, provide a significant value to our customers and prospective
customers. Some of our competitors compete across a broader range of
opportunities than others. Several of our current and potential
competitors have greater resources, including technical and engineering
resources, marketing resources, and political connections. Also, customers may
perceive larger competitors to be more stable.
Our
customers are sometimes our competitors. In the aerospace industry, we
have found that we subcontract to companies that we also compete with when it
comes to responding to requests for proposals and requests for
information. Many of these competitors are larger companies and have
substantially greater resources (and rate structures) than we do, which is often
why we can supply them with cost effective solutions, components and/or
subsystems. Part of our strategy is to remain non-confrontational with the
larger aerospace companies so that we can both supply and compete with them.
Even the larger aerospace companies have this issue with each other as they
strive to support their customer, e.g., a government agency.
Furthermore,
it is possible that other domestic or foreign companies or governments, some
with greater experience in the space and defense industry and many with greater
financial resources than we possess, will seek to provide mission solutions,
products or services that compete with us. Any such foreign competitor could
benefit from subsidies from or other protective measures by its home
country.
We also
compete with each of our competitors for a qualified work
force. There are a limited number of individuals with all of the
requirements that we seek and there can be no assurance that we can locate and
recruit these individuals in a timely and cost-effective manner. Many of our
competitors have greater resources than we do and can offer higher salaries or
better incentives to attract these individuals or to hire our existing employees
away from us.
Regulation
Our
business activities are regulated by various agencies and departments of the
U.S. government and, in certain circumstances, the governments of other
countries. We are required to ensure that any disclosure of
scientific and technical information complies with the Export Administration
Regulations (EAR) and the International Traffic in Arms Regulations
(ITAR). Exports of our products, services and technical data require
either Technical Assistance Agreements or Licenses from the United States
Department of State, depending on the complexity of the technology being
exported. The commercial exports of information with respect to
ground-based sensors, detectors, and high-speed computers are controlled by the
Department of Commerce. The government is vigilant with respect to
strict compliance. Statutes state that failure to comply with the ITAR and/or
the Commerce Department regulations may subject guilty parties to substantial
fines of up to $1 million and/or up to 10 years imprisonment per
violation. Our failure to comply with any of the previous regulations
could have a serious adverse effect on our ability to do
business. Our ability to market, sell and deliver products into
international markets may be adversely impacted due to ITAR and/or Commerce
Department requirements. Potential negative impacts include, but are not limited
to, the inability to sell to certain customers, extended sales cycles, delays in
material procurement, manufacturing, test, product delivery, and collection of
accounts receivable. Our conservative position is to consider any material
beyond standard marketing material to be regulated by federal statute i.e., EAR,
ITAR.
In
addition to local, state, and national government regulations that all
businesses must adhere to, the space industry has specific federal
regulations. In the United States, command and telemetry frequency
assignments for space missions are primarily regulated by the Federal
Communications Commission for our domestic commercial products. Our products
marketed towards domestic government customers are regulated by the National
Telecommunications Information Agency. Products sold internationally are
regulated by the International Telecommunications Union. All launch
vehicles that are launched from a launch site in the United States must pass
certain launch range safety regulations that are administered by the United
States Air Force. In addition, all commercial space launches that we
might perform require a license from the Department of
Transportation. Satellites that are launched must obtain approvals
for command and frequency assignments.
We may
also be required to obtain permits, licenses, and other authorizations under
federal, state, local, and foreign statutes, laws, or regulations or other
governmental restrictions relating to the environment or to emissions,
discharges or releases of pollutants, contaminants, petroleum or petroleum
products, chemicals or industrial, toxic, or hazardous substances or wastes into
the environment including, without limitation, ambient air, surface water,
ground water, or land, or otherwise relating to the manufacture, processing,
distribution, use, treatment, storage, disposal, transport or handling of
pollutants, contaminants, petroleum or petroleum products, chemicals or
industrial, toxic or hazardous substances or wastes, or the clean-up or other
remediation thereof. Presently, we do not have a requirement to
obtain any special environmental licenses or permits.
We may
need to utilize the Deep Space Network on some of our missions. The
Deep Space Network is a United States funded network of large antennas that
support interplanetary spacecraft missions and radio and radar astronomy
observations for the exploration of the solar system and the
universe. The network also supports selected Earth-orbiting
missions. The network is an asset of NASA, and is managed and
operated for NASA by the Jet Propulsion Laboratory (JPL) at California
Technology Institute. The Telecommunications and Mission Operations
Directorate at JPL manages the Program.
Also,
some of our projects with the Department of Defense may need special clearances
to continue work advancing our projects. Classified programs
generally will require that we comply with various Executive Orders, Federal
laws, regulations and customer security requirements that may include
specialized facilities and restrictions on how we develop, store, protect, and
share information. Laboratories, manufacturing and assembly areas,
meeting spaces, office areas, storage areas, computers systems, and networks and
telecommunications systems may require modification or replacement in order to
comply with classified customer requirements. Classified programs may
require our employees to obtain government clearances and restrict our ability
to have key employees work on these programs until these clearances are received
from the appropriate United States government agencies.
In order
to staff these programs we may need to recruit and retain personnel with the
appropriate professional training, experience, and security clearances.
There are a very limited number of individuals with all of the requirements that
we may be required to seek in the marketplace. There is no assurance
that we can locate and recruit these individuals in a timely and cost-effective
manner. We may be required to modify existing facilities and to
develop new facilities and capabilities that will only be utilized by these
classified programs. We may be required to install computer networks,
communications systems, and monitoring systems that are dedicated to these
classified programs. Some or all of these requirements may entail
additional expense. It is uncertain whether we will be able to
recover all of the costs of these systems from our classified customers.
Many of these classified programs are regulated by Executive Orders, various
Federal laws and regulations, and customer requirements. Failure to
comply with any of the aforementioned Executive Orders, Federal laws and
regulations and customer requirements could have serious adverse effects on the
business. Also, our ability to successfully market and sell into the
Department of Defense markets may be severely restricted if we are unable to
meet threshold classified program requirements. There is no assurance that
we will be able to successfully pass the criteria required in order to win new
classified programs or to maintain current classified contracts. There is also
no assurance that we will maintain any particular level of classified status
once it has been granted.
Employees
As of
December 31, 2007, we employed 173 full-time and 12 part-time persons, most of
whom are engineers or technicians. We employ the following types of
engineers: spacecraft systems, propulsion systems, avionics,
software, guidance/navigation/control, structural, mechanical, electrical, and
electro-mechanical. We employed 114 full-time and 8 part-time
employees in the Louisville/Denver area of Colorado, 44 full-time employees in
the San Diego area of Southern California, and 15 full-time employees in the
Raleigh/Durham area of North Carolina. We do not have any collective
bargaining agreements with our employees.
Intellectual
Property
We have
protected and intend to continue to protect our intellectual property
through a combination of patents, license agreements, trademarks, service marks,
copyrights, trade secrets, and other methods of restricting disclosure and
transferring title. We rely, in part, on patents, trade secrets and
know-how to develop and maintain our competitive position and technological
advantage, particularly with respect to our launch vehicle, satellite products,
structures, and mechanisms. We hold U.S. and foreign patents relating
to release devices, deployable truss structures, hybrid propulsion, and battery
cell shorting mechanisms. The majority of our U.S. patents relating
to the noted technologies expire between 2019 and 2022. We have also
filed patent applications relating to our hybrid propulsion technology,
satellite technology and structures technology. There can be no
assurance that the patents from such applications will be granted. We
have entered, and intend to continue to enter, into confidentiality agreements
with our employees, consultants and vendors; entered into license agreements
with third parties; and, generally, sought to control access to and distribution
of our intellectual property.
Mission
Assurance and Testing
Our
mission assurance charter is to ensure procured materials, internal processes,
and finished products meet contract and Quality Management System
requirements. Our Colorado and North Carolina facilities maintain
AS9100 and ISO-9001 third party certified quality management
systems. Both facilities have implemented rigorous employee training
and certification programs to empower operator ownership for process adherence
and product quality. We perform frequent internal audits and facilitate third
party site audits to confirm processes perform to expectations, products comply
with engineering requirements and to identify opportunities to provide higher
quality and increased value to our customers.
Our
Quality Engineering provides up-front support to ensure contract requirements
are clearly identified and appropriately flowed down, processes are capable to
provide consistent and measurable results, and sub-tier suppliers meet their
quality goals and objectives. Our Quality Inspection provides
specialized inspection support for detailed dimensional inspections, independent
confirmations of operator self verification activities, and in-line inspections
when mandated by regulatory or contract requirements. We have extensive in-house
capabilities for aerospace environmental testing, including thermal and
thermal/vacuum chambers, and vibration testing. We also have access to certified
suppliers for vibration, shock, and electromagnetic interference testing. We
maintain an environmentally controlled dimensional inspection lab to house our
state of the art, high precision coordinate measuring machine work centers. All
test and measurement activities are performed with equipment calibrated to
standards traceable to the National Institute of Standards and
Technology.
Although
our mission assurance charter extends to all of our operating facilities, our
quality management operations have not been third party certified in our
California facilities. We anticipate third party quality management
system certification at all of our facilities in the future.
Research
and Development
A large
portion of our total new product development and enhancement programs is funded
under government and customer contracts.