We were incorporated in Delaware in November 1991 to be the successor-in-interest to several papermaking equipment businesses of Thermo Electron
Corporation (Thermo Electron). In November 1992, we completed an initial public offering of a portion of our outstanding common stock. On July 12, 2001, we changed our name to Kadant Inc. from Thermo Fibertek Inc. In August 2001, Thermo
Electron disposed of its remaining equity interest in Kadant by means of a stock dividend to its shareholders. Our common stock is listed on the New York Stock Exchange, where it trades under the symbol KAI.
The terms we, us, our, Registrant, or Company in this Report refer to Kadant Inc. and its
consolidated subsidiaries.
Description of Our Business
We are a leading supplier of equipment used in the global papermaking and paper recycling industries and also a manufacturer of granules made from papermaking byproducts. Our continuing operations consist of one
reportable operating segment, Pulp and Papermaking Systems (Papermaking Systems), and two separate product lines: Fiber-based Products and Casting Products, included in Other Businesses. In classifying operational entities into a particular segment,
we considered how our management assesses performance and makes operating decisions, and aggregated businesses with similar economic characteristics, products and services, production processes, customers, and methods of distribution. In addition,
prior to its sale on October 21, 2005, we operated a composite building products business (the composites business), which is presented as a discontinued operation in the accompanying consolidated financial statements.
Papermaking Systems
Our Papermaking Systems segment has a long and well-established history of developing, manufacturing, and marketing equipment for the global papermaking and paper recycling industries. Some of our businesses or their predecessor companies
have been in operation for approximately 100 years. Our customer base includes major global paper manufacturers and, with our equipment found in most of the worlds pulp and paper mills, we
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2006 Annual Report
believe we have one of the largest installed bases of equipment in the pulp and paper industry. We manufacture our products in nine countries in Europe,
North and South America, and Asia.
On May 11, 2005, we acquired all the outstanding stock of The Johnson Corporation (Kadant Johnson),
a leading supplier of fluid-handling systems and equipment, including steam and condensate systems, components, and controls. These products are used primarily in the dryer section of the papermaking process and during the production of corrugated
boxboard, metals, plastics, rubber, textiles, and food. Kadant Johnson was a privately held company based in Three Rivers, Michigan, with approximately 575 employees. The purchase price for the acquisition was approximately $114.0 million, including
$101.5 million paid in cash at closing, $1.6 million paid in the fourth quarter of 2006 in settlement of post-closing adjustments, $4.8 million paid for acquisition-related costs, and $6.1 million of additional cash consideration we expect to pay in
annual installments through 2010.
On June 2, 2006, our subsidiary Kadant Light Machinery (Jining) Co., Ltd. (Kadant Jining), assumed
responsibility for the operation of Jining Huayi Light Industry Machinery Co., Ltd. (Huayi) and, by September 30, 2006, acquired substantially all of the assets of Huayi, including cash, inventory, machinery, equipment, and buildings for $21.1
million, net of $2.3 million of assumed liabilities (Kadant Jining acquisition). The remaining purchase obligation is $3.4 million, which we expect to pay through January 2008 as certain post-closing and indemnification obligations are satisfied.
Huayi was a supplier of stock-preparation equipment in China.
Our Papermaking Systems segment consists of the following product lines:
stock-preparation systems and equipment, paper machine accessory equipment, water-management systems, and fluid-handling systems and equipment.
Stock-preparation systems and equipment
We develop, manufacture, and market complete custom-engineered systems and
equipment, as well as standard individual components, for pulping, de-inking, screening, cleaning, and refining recycled and virgin fibers to prepare them for entry into the paper machine during the production of recycled paper. Our principal
stock-preparation products include:
Recycling and approach flow systems: Our equipment includes pulping, screening, cleaning, and de-inking systems that blend pulp mixtures and remove contaminants, such as ink, glue,
metals, and other impurities, to prepare them for entry into the paper machine during the production of recycled paper.
Virgin pulping process equipment: Our equipment includes pulp washing, evaporator, recausticizing, and condensate treatment systems used to remove lignin, concentrate and recycle
process chemicals, and remove condensate gases.
Paper machine accessory equipment
We develop, manufacture, and market a wide range of doctor systems and related consumables that continuously clean papermaking rolls to keep paper
machines running efficiently; doctor blades made of a variety of materials to perform functions including cleaning, creping, web removal, and application of coatings; and profiling systems that control moisture, web curl, and gloss during paper
production. Our principal paper machine accessory products include:
Doctor systems and holders: Our doctor systems clean papermaking rolls to maintain the efficient operation of paper machines by placing a blade against the roll at a constant and
uniform pressure. A doctor system consists of the structure supporting the blade and the blade holder. A large paper machine may have as many as 100 doctor systems.
Profiling systems: We offer profiling systems that control moisture, web curl, and gloss during paper production.
Doctor blades: We manufacture doctor blades made of a variety of materials including metal, bi-metal, or synthetic materials that perform a variety of functions
including cleaning, creping, web removal, or
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the application of coatings. A typical doctor blade has a life ranging from eight hours to two months, depending on the application.
Water-management systems
We develop, manufacture, and market water-management systems and equipment used to continuously clean paper machine fabrics, drain water from pulp mixtures, form the sheet or web, and filter the process water for reuse. Our principal
water-management systems include:
Shower and fabric-conditioning systems: Our shower and fabric-conditioning systems assist in the removal of contaminants that collect on paper machine fabrics used to convey the
paper web through the forming, pressing, and drying sections of the paper machine. The average paper machine has between 3 and 12 fabrics. These fabrics can easily become contaminated with fiber, fillers, pitch, and dirt that can have a detrimental
effect on paper machine performance and paper quality. Our shower and fabric-conditioning systems assist in the removal of these contaminants.
Formation systems: We supply structures that drain, purify, and recycle process water from the pulp mixture during paper sheet and web formation.
Water-filtration systems: We offer a variety of filtration systems and strainers that remove contaminants from process water before reuse and recover reusable fiber for recycling
back into the pulp mixture.
Fluid-handling systems and equipment
We develop, manufacture and market rotary joints, precision unions, steam and condensate systems, components, and controls used primarily in the dryer
section of the papermaking process and during the production of corrugated boxboard, metals, plastics, rubber, textiles, and food. Our principal fluid-handling systems include:
Rotary joints: Our mechanical devices, used with rotating shafts, allow the transfer of pressurized fluid from a stationary source into and out of rotating machinery for heating,
cooling, or the transfer of fluid power.
Syphons: Our devices, installed primarily inside the rotating cylinders of paper machines, are used to force steam once it has cooled into a liquid state (condensate) out of the
drying cylinders through rotary joints located on either end.
Turbulator R tube bars: Our steel or stainless steel axial bars, installed on the inside of dryers, are used to induce turbulence in the condensate layer to improve the uniformity and rate of heat transfer (drying rate) of the dryers.
Engineered steam and condensate systems: Our systems control the flow of steam from the boiler to the paper drying cylinders, collect condensed steam, and return it to the boiler to
improve energy-efficiency during the paper drying process.
Other Businesses
Our other businesses include our Fiber-based Products business and our Casting Products business.
Our Fiber-based Products business produces biodegradable, absorbent granules from papermaking byproducts for use primarily as carriers for agricultural,
home lawn and garden, and professional lawn, turf and ornamental applications, as well as for oil and grease absorption.
Our Casting
Products business manufactures grey and ductile iron castings.
Discontinued Operation
On October 21, 2005, our Kadant Composites LLC subsidiary (Composites LLC) sold substantially all the assets comprising its composites business to
LDI Composites Co. (the Buyer). As part of the sale transaction,
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Composites LLC retained the warranty obligations associated with products manufactured prior to the sale date. As of December 30, 2006, the accrued
warranty reserve associated with the composites business was $1.1 million, which represents the low end of the range of potential loss for products under warranty. Composites LLC has calculated the potential range of loss to be between $1.1 million
and approximately $15.6 million. (See Warranty Obligations for Discontinued Operation in Part II, Item 7 of this Report for further information.) All future activity associated with this warranty reserve will continue to be classified in
the results of the discontinued operation in our consolidated financial statements.
Research and Development
We develop a broad range of products for all facets of the markets we serve. We focus our research and development efforts on the
technological advancement of our stock-preparation, paper machine accessory, fluid-handling, and water-management products.
Our research
and development expenses from continuing operations were $6.2 million, $4.9 million, and $3.1 million in 2006*, 2005, and 2004, respectively.
Raw
Materials
Raw materials, components, and supplies for our significant products are available either from a number of different
suppliers or from alternative sources that we believe could be developed without a material adverse effect on our business.
The raw
material used in the manufacture of our fiber-based granules is obtained from two paper recycling mills. The mills have the exclusive right to supply papermaking byproducts to our existing granulation plant in Green Bay, Wisconsin, under a contract
which expires in December 2007 and is renewable every two years by mutual agreement. Although we believe that our relationships with the mills are good, the mills may not agree to renew the contract upon its expiration. We have experienced some
difficulty in obtaining sufficient raw material to operate at optimal production levels. We continue to work with the mills to ensure a stable supply of raw material. To date, we have been able to meet all of our customer delivery requirements, but
there can be no assurance that we will be able to meet future delivery requirements. If the mills were unable or unwilling to supply us sufficient fiber, we would be forced to find an alternative supplier for this raw material.
Patents, Licenses, and Trademarks
We protect our
intellectual property rights by applying for and obtaining patents when appropriate. We also rely on technical know-how, trade secrets, and trademarks to maintain our competitive position. We also enter into license agreements with others to grant
and/or receive rights to patents and know-how.
Papermaking Systems
We have numerous U.S. and foreign patents, including foreign counterparts to our U.S. patents, expiring on various dates ranging from 2007 to 2026. No particular patent, or related group of patents, is so important
that its loss would significantly affect our operations. From time to time, we enter into licenses of products with other companies serving the pulp, papermaking, converting, and paper recycling industries.
*
Unless otherwise noted, references to 2006, 2005, and 2004 in this Annual Report on Form 10-K are for the fiscal years ended December 30, 2006, December 31, 2005, and
January 1, 2005, respectively.
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Other Businesses
We currently hold several U.S. patents, expiring on various dates ranging from 2008 to 2021, related to various aspects of the processing of fiber-based granules and the use of these materials in the agricultural,
professional turf, home lawn and garden, general absorption, oil and grease absorption, and catbox filler markets. We also have foreign counterparts to certain of these U.S. patents in Canada.
Seasonal Influences
Papermaking Systems
There are no material seasonal influences on this segments sales of products and services.
Other Businesses
Our fiber-based granular products
business experiences fluctuations in sales, usually in the third quarter, when sales decline due to the seasonality of the agricultural and home lawn and garden markets.
Working Capital Requirements
There are no special inventory requirements or credit terms extended to customers that would have a material adverse effect on our working capital.
Dependency on a Single Customer
No single customer accounted for more than 10% of our consolidated revenues or more than 10% of the Papermaking Systems segments revenues in any of the past three years. Revenues from China were $71.3 million,
$29.2 million, and $29.4 million in 2006, 2005, and 2004, respectively.
Backlog
Our backlog of firm orders for the Papermaking Systems segment was $70.4 million and $52.5 million at year-end 2006 and 2005, respectively. We anticipate
that substantially all of the backlog at December 30, 2006, will be shipped or completed during the next 12 months. Some of these orders may be canceled by the customer upon payment of a cancellation fee.
Competition
We face
significant competition in each of our principal markets. We compete primarily on the basis of quality, price, service, technical expertise, and product performance and innovation. We believe the reputation that we have established for quality
products and in-depth process knowledge provides us with a competitive advantage. In addition, a significant portion of our business is generated from our existing worldwide customer base. To maintain this base, we have emphasized technology,
service, and a problem-solving relationship with our customers.
We are a leading supplier of stock-preparation equipment used for the
preparation of recycled and virgin fibers in the production of recycled paper. Several major competitors supply various pieces of equipment for this process. Our principal competitors in this market are Voith Paper GmbH, Groupe Laperriere &
Verrault Inc., Metso Corporation, and Maschinenfabrik Andritz AG. We compete in this market primarily on the basis of technical expertise, product innovation, and price. Other competitors specialize in segments within the white- and brown-paper
markets.
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We are a leading supplier of specialty accessory equipment for paper machines. Our principal global
competitors in this market are Joh. Clouth GmbH & Co. KG and Metso Corporation. Because of the high capital costs of paper machines and the role of our accessories in maintaining the efficiency of these machines, we generally compete in
this market on the basis of service, technical expertise, performance, and price.
We are a leading supplier of fluid-handling systems and
equipment, offering global sales and service, application expertise, and an extensive rotary joint product line. There are numerous competitors in this market, including Deublin Company, Barco Company, Christian Maier GmbH & Co. KG, and
Duff-Norton Company. In addition, due to the highly fragmented nature of the rotary joint market, we compete with numerous local competitors. We generally compete based on process knowledge, technical competency, product and service quality, and
price.
In our water-management product line, various competitors exist in the formation, shower and fabric-conditioning systems, and
filtration systems markets. Principal competitors are IBS-Paper Performance Group in formation and shower and fabric conditioning systems and Asten/Johnson Foils in formation tables. In addition, a variety of smaller companies compete within the
shower and fabric-conditioning systems and filtration systems markets. In each of these markets we generally compete on the basis of process knowledge, application experience, product quality, service, and price.
Environmental Protection Regulations
We believe that our compliance with federal, state, and local environmental protection regulations will not have a material adverse effect on our capital expenditures, earnings, or competitive position.
Employees
As of
December 30, 2006, we had approximately 2,000 employees worldwide.
Financial Information
Financial information concerning our segment and product lines is summarized in Part IV, Item 15, Exhibits and Financial Statement Schedules, Note
11, which begins on page F-1 of this Report.
Financial information about exports by domestic operations and about foreign operations is
summarized in Part IV, Item 15, Exhibits and Financial Statement Schedules, Note 11, which begins on page F-1 of this Report.
Available
Information
We file annual, quarterly, and current reports, proxy statements, and other documents with the Securities and Exchange
Commission (SEC) under the Exchange Act. The public may read and copy any materials that we file with the SEC at the SECs Public Reference Room at 100 F Street, NE, Washington, D.C. 20549. The public may obtain information on the operation of
the Public Reference Room by calling the SEC at 1-800-SEC-0330. Also, the SEC maintains a website that contains reports, proxy and information statements, and other information regarding issuers, including us, that file electronically with the SEC.
The public can obtain any documents that we file with the SEC at www.sec.gov. We also make available free of charge through our website at www.kadant.com our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K,
and amendments to these Reports filed with or furnished pursuant to Section 13(a) or 15(d) of the Exchange Act, as soon as reasonably practicable after we electronically file these materials with, or furnish them to, the SEC. We are not
including the information contained in our website as part of this Report nor are we incorporating the information on our website into this Report by reference.
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Executive Officers of the Registrant
The following table summarizes certain information concerning individuals who are our executive officers as of March 1, 2007:
Name
Age
Present Title (Fiscal Year First Became Executive Officer)
William A. Rainville
65
Chairman of the Board, President, and Chief Executive Officer (1991)
Edward J. Sindoni
62
Executive Vice President and Chief Operating Officer (1994)
Thomas M. OBrien
55
Executive Vice President and Chief Financial Officer (1994)
Jonathan W. Painter
48
Executive Vice President (1997)
Eric T. Langevin
44
Senior Vice President (2006)
Edwin D. Healy
69
Vice President (2002)
Sandra L. Lambert
51
Vice President, General Counsel, and Secretary (2001)
Michael J. McKenney
45
Vice President, Finance and Chief Accounting Officer (2002)
Mr. Rainville has been president and chief executive officer since our incorporation in 1991,
a member of our board of directors since 1992, and chairman of our board since 2001. Prior to our spin-off in 2001, Mr. Rainville also held various managerial positions with Thermo Electron, including chief operating officer, recycling and
resource recovery, a position he held since 1998, and for more than five years prior to that, senior vice president. Prior to joining Thermo Electron, Mr. Rainville held positions at Drott Manufacturing, Paper Industry Engineering, and Sterling
Pulp and Paper.
Mr. Sindoni was named an executive vice president and our chief operating officer in March 2006 and is responsible for
global operations. Prior to that, he served as a senior vice president from 2001 to 2006 with responsibility for our paper machine accessory equipment and water-management systems product lines. From 1992 to 2001, he served as a vice president.
Prior to joining us in 1987, he had a 21-year career with the General Electric Company.
Mr. OBrien has been an executive vice
president since 1998 and our chief financial officer since 2001. He served as our treasurer from 2001 to February 2005 and also as vice president, finance, from 1991 to 1998. Prior to joining us, Mr. OBrien held various finance positions
at Racal Interlan, Inc., Prime Computer, Compugraphic Corporation, and the General Electric Company.
Mr. Painter has been an executive
vice president since 1997 and served as president of our composite building products business from 2001 until its sale in 2005. He served as our treasurer and treasurer of Thermo Electron from 1994 until 1997. Prior to 1994, Mr. Painter held
various managerial positions with us and at Thermo Electron.
Mr. Langevin was first named a vice president in March 2006 and was
promoted to senior vice president on March 1, 2007, with responsibility for our global paper machine accessory equipment and water-management systems product lines. Mr. Langevin has been president of our Kadant Web Systems Inc. subsidiary
since 2001, and before that served as its senior vice president and vice president of operations. Prior to that, Mr. Langevin managed several product groups and departments within Kadant Web Systems after joining us in 1986 as a product
development engineer.
Mr. Healy has been a vice president since October 2002 and is responsible for our stock-preparation equipment
business. He also served as the president of our Kadant Black Clawson Inc. subsidiary from 2000 to mid-2003. He held various managerial positions at Kadant Black Clawson following its acquisition in 1997 and before that, served as the president of
our Fiberprep Inc. subsidiary from 1988 to 1997. Prior to joining us, Mr. Healy had a 29-year career with Bird, Escher, Wyss and its predecessor, Bird Machinery.
Ms. Lambert has been a vice president and our general counsel since 2001, and our secretary since our incorporation in 1991. Prior to joining us, she was a vice president and secretary of Thermo Electron since
1999 and 1990, respectively, and before that was a member of Thermo Electrons legal department.
Mr. McKenney has been our vice
president, finance and chief accounting officer since January 2002, and served as our corporate controller since 1997. Mr. McKenney was controller of Kadant AES, our division
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acquired from Albany International Inc., from 1993 to 1997. Prior to 1993, Mr. McKenney held various financial positions at Albany International.
Item 1A. Risk Factors
In connection with the safe harbor provisions of the Private
Securities Litigation Reform Act of 1995, we wish to caution readers that the following important factors, among others, in some cases have affected, and in the future could affect, our actual results and could cause our actual results in 2007 and
beyond to differ materially from those expressed in any forward-looking statements made by us, or on our behalf.
Our business is dependent on the
condition of the pulp and paper industry.
We sell products primarily to the pulp and paper industry, which is a cyclical industry.
Generally, the financial condition of the global pulp and paper industry corresponds to the condition of the general economy, as well as to a number of other factors, including pulp and paper production capacity relative to demand. In recent years,
the paper industry in certain geographic regions, notably Europe and North America, has undergone a number of structural changes, including decreased spending, mill closures, consolidations, and bankruptcies, all of which have adversely affected our
business. In addition, paper producers have been and continue to be negatively affected by higher operating costs, especially higher energy and chemical costs. We believe paper companies are still cautious about increasing their capital and
operating spending in the current market environment. As paper companies consolidate in response to market weakness, they frequently reduce capacity and postpone or even cancel capacity addition or expansion projects. These actions can adversely
affect our revenue and profitability globally or in a particular region or product line.
A significant portion of our international sales has, and may
in the future, come from China. We operate several manufacturing facilities in China.
In 2006, we experienced a significant increase in
revenues from China and acquired another manufacturing facility in Jining, China. Through our acquisition of Kadant Johnson in May 2005, we also have a manufacturing operation in Wuxi, China. We plan to begin manufacturing accessory and water
management products in China for the Chinese market in 2007. During 2006 and 2005, approximately $71.3 million, or 21%, and $29.2 million, or 12%, respectively, of our revenues were to customers in China. Our manufacturing facilities in China, as
well as the significant level of revenues from China, expose us to increased risk in the event of changes in the policies of the Chinese government, political unrest, unstable economic conditions, or other developments in China or in U.S.-China
relations that are adverse to trade, including enactment of protectionist legislation or trade or currency restrictions. In addition, orders from customers in China, particularly for large stock-preparation systems that have been tailored to a
customers specific requirements, have credit risks higher than we generally incur elsewhere and some orders are subject to the receipt of financing approvals from the Chinese government. For this reason, we do not record signed contracts from
customers in China for large stock-preparation systems as orders until the down payments for such contracts are received. The timing of the receipt of these orders and the down payments are uncertain and there is no assurance that we will be able to
recognize revenue on these contracts. In addition, we may experience a loss if the contract is cancelled prior to the receipt of a down payment in the event we commence engineering or other work associated with the contract.
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Our business is subject to economic, currency, political, and other risks associated with international sales and
operations.
During 2006 and 2005, approximately 61% and 60%, respectively, of our sales were to customers outside the United States,
principally in China and Europe. In addition, we operate several manufacturing operations worldwide, including in China, Mexico, and Brazil. International revenues and operations are subject to a number of risks, including the following:
agreements may be difficult to enforce and receivables difficult to collect through a foreign countrys legal system;
foreign customers may have longer payment cycles;
foreign countries may impose additional withholding taxes or otherwise tax our foreign income, impose tariffs, or adopt other restrictions on foreign trade; and
it may be difficult to repatriate funds, due to unfavorable tax consequences or other restrictions or limitations imposed by foreign governments.
the protection of intellectual property in foreign countries may be more difficult to enforce.
Although we seek to charge our customers in the same currency in which our operating costs are incurred, fluctuations in currency exchange rates may
affect product demand and adversely affect the profitability in U.S. dollars of products we provide in international markets where payment for our products and services is made in their local currencies. In addition, our inability to repatriate
funds could adversely affect our ability to service our debt obligations. Any of these factors could have a material adverse impact on our business and results of operations.
We are subject to intense competition in all our markets.
We believe that the principal competitive
factors affecting the markets for our products include quality, price, service, technical expertise, and product innovation. Our competitors include a number of large multinational corporations that may have substantially greater financial,
marketing, and other resources than we do. As a result, they may be able to adapt more quickly to new or emerging technologies and changes in customer requirements, or to devote greater resources to the promotion and sale of their services and
products. Competitors technologies may prove to be superior to ours. Our current products, those under development, and our ability to develop new technologies may not be sufficient to enable us to compete effectively. Competition, especially
in China, has increased as new companies enter the market and existing competitors expand their product lines and manufacturing operations.
Our debt
may adversely affect our cash flow and may restrict our investment opportunities.
In 2005, we entered into a Credit Agreement, as
subsequently amended, consisting of a $60 million five-year term loan and a $35 million revolver and borrowed $60 million to fund the acquisition of Kadant Johnson under the term loan. We have also borrowed additional amounts to fund acquisitions
and grow our business, and may also obtain additional long-term debt and working capital lines of credit to meet future financing needs, which would have the effect of increasing our total leverage.
Our leverage could have negative consequences, including:
increasing our vulnerability to adverse economic and industry conditions,
limiting our ability to obtain additional financing,
limiting our ability to pay dividends on or to repurchase our capital stock,
limiting our ability to acquire new products and technologies through acquisitions or licensing agreements, and
limiting our flexibility in planning for, or reacting to, changes in our business and the industries in which we compete.
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Our existing indebtedness bears interest at floating rates and as a result, our interest payment
obligations on our indebtedness will increase if interest rates increase. To reduce the exposure to floating rates, $37.9 million, or 70%, of our outstanding floating rate debt as of December 30, 2006 was hedged through interest rate swap
agreements.
Our ability to satisfy our obligations and to reduce our total debt depends on our future operating performance and on
economic, financial, competitive, and other factors beyond our control. Our business may not generate sufficient cash flows to meet these obligations or to successfully execute our business strategy. If we are unable to service our debt and fund our
business, we may be forced to reduce or delay capital expenditures or research and development expenditures, seek additional financing or equity capital, restructure or refinance our debt, or sell assets. We may not be able to obtain additional
financing or refinance existing debt or sell assets on terms acceptable to us or at all.
Restrictions in our Credit Agreement may limit our activities.
Our Credit Agreement contains, and future debt instruments to which we may become subject may contain, restrictive covenants that limit
our ability to engage in activities that could otherwise benefit us, including restrictions on our ability and the ability of our subsidiaries to:
incur additional indebtedness,
pay dividends on, redeem, or repurchase our capital stock,
make investments,
create liens,
sell assets,
enter into transactions with affiliates, and
consolidate, merge, or transfer all or substantially all of our assets and the assets of our subsidiaries.
We are also required to meet specified financial ratios under the terms of our Credit Agreement. Our ability to comply with these financial restrictions
and covenants is dependent on our future performance, which is subject to prevailing economic conditions and other factors, including factors that are beyond our control such as foreign exchange rates, interest rates, changes in technology, and
changes in the level of competition.
Our failure to comply with any of these restrictions or covenants may result in an event of default
under our Credit Agreement and other loan obligations, which could permit acceleration of the debt under those instruments and require us to repay the debt before its scheduled due date.
If an event of default occurs, we may not have sufficient funds available to make the required payments under our indebtedness. If we are unable to repay
amounts owed under our debt agreements, those lenders may be entitled to foreclose on and sell the collateral that secures our borrowings under the agreements.
Future warranty claims associated with the discontinued operation may exceed the warranty reserve and the assets of the discontinued operation.
On October 21, 2005, Composites LLC sold its composites business, but retained the warranty obligation associated with products manufactured prior to the sale date. All future activity associated with this
warranty obligation is classified in the results of the discontinued operation in our consolidated financial statements. The discontinued operation has experienced significant liabilities associated with warranty claims related to its composite
decking products manufactured prior to the sale date. Our consolidated results will continue to be impacted by these warranty obligations and the claims may exceed the assets of the discontinued operation. The assets and liabilities of the
discontinued operation are held in our Composites LLC subsidiary.
During the third quarter of 2006, Composites LLC concluded that the
highly subjective nature of the assumptions used in estimating the warranty obligation were not accurately predicting the actual level of warranty claims making it no longer possible to calculate a reasonable estimate of the future level of
potential warranty claims. Accordingly, as no amount within the total range of loss represents a best estimate of the
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ultimate loss to be recorded, we are required under Statement of Financial Accounting Standards (SFAS) No. 5, Accounting for Contingencies
to record the minimum amount of the potential range of loss as the warranty obligation in our consolidated results. The warranty obligation as of December 30, 2006 represents the low end of the estimated range of warranty reserve required based
on the level of claims processed to date. The total potential warranty cost ranges from $1.1 million to approximately $15.6 million. The high end of the range represents the estimated maximum level of warranty claims remaining based on the total
sales of the products under warranty. Going forward, adjustments to the warranty obligation will be recorded to reflect the minimum amount of the potential range of loss for products under warranty which will adversely affect our consolidated
results.
Our inability to successfully identify and complete acquisitions or successfully integrate any new or previous acquisitions could have a
material adverse effect on our business.
Our strategy includes the acquisition of technologies and businesses that complement or
augment our existing products and services. Our most recent acquisition was the Kadant Jining acquisition in June 2006. Any such acquisition involves numerous risks that may adversely affect our future financial performance and cash flows. These
risks include:
competition with other prospective buyers may result in our inability to complete an acquisition or in us paying substantial premiums over the fair value of the net assets of the
acquired business,
inability to obtain regulatory approval, including antitrust approvals,
difficulty in assimilating operations, technologies, products and the key employees of the acquired business,
inability to maintain existing customers or to sell the products and services of the acquired business to our existing customers,
diversion of managements attention away from other business concerns,
inability to improve the revenues, profitability or realize the cost savings and synergies expected in the acquisition,
assumption of significant liabilities, some of which may be unknown at the time,
potential future impairment of the value of goodwill and intangible assets acquired, and
identification of internal control deficiencies of the acquired business.
We may be required to reorganize our operations in response to changing conditions in the paper industry, and such actions may require significant expenditures and may not be successful.
In the past few years, we have undertaken various restructuring measures in response to changing market conditions in the paper industry. For example, in
2004 we incurred costs of approximately $9.2 million in connection with the restructuring of our subsidiary in France. We may engage in additional cost reduction programs in the future. We may not recoup the costs of programs we have already
initiated, or other programs we may decide to engage in the future, the costs of which may be significant. In connection with any future plant closures, delays or failures in the transition of production from existing facilities to our other
facilities in other geographic regions could also adversely affect our financial operations. In addition, our profitability may decline if our restructuring efforts do not sufficiently reduce our future costs while at the same time positioning us to
maintain or increase our sales.
Our fiber-based products business is subject to a number of factors that may adversely influence its profitability,
including high costs of natural gas and dependence on a few suppliers of raw materials.
We use natural gas in the production of our
fiber-based granular products, the price of which is subject to fluctuation. We seek to manage our exposure to natural gas price fluctuations by entering into short-term forward contracts to purchase specified quantities of natural gas from a
supplier. We may not be able to effectively
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2006 Annual Report
manage our exposure to natural gas price fluctuations. Although the cost of natural gas has fallen recently, we may not realize the benefit of lower prices
due to the short-term forward contracts we have entered into. Higher costs of natural gas will adversely affect our consolidated results if we are unable to effectively manage our exposure or pass these costs on to customers in the form of
surcharges.
We are dependent on two paper mills for the fiber used in the manufacture of our fiber-based granular products. These mills
have the exclusive right to supply the papermaking byproducts used in the manufacturing process. Due to process changes at the mills, we have experienced some difficulty obtaining sufficient raw material to operate at optimal production levels. We
continue to work with the mills to ensure a stable supply of raw material. To date, we have been able to meet all of our customer delivery requirements, but there can be no assurance that we will be able to meet future delivery requirements.
Although we believe our relationship with the mills is good, the mills could decide not to renew the contract when it expires at the end of 2007, or may not agree to renew on commercially reasonable terms. If the mills were unable or unwilling to
supply us sufficient fiber, we would be forced to find an alternative supply for this raw material. We may be unable to find an alternative supply on commercially reasonable terms or could incur excessive transportation costs if an alternative
supplier were found, which would increase our manufacturing costs and might prevent prices for our products from being competitive.
Our inability to
protect our intellectual property could have a material adverse effect on our business. In addition, third parties may claim that we infringe their intellectual property, and we could suffer significant litigation or licensing expense as a result.
We seek patent and trade secret protection for significant new technologies, products, and processes because of the length of time and
expense associated with bringing new products through the development process and into the marketplace. We own numerous U.S. and foreign patents, and we intend to file additional applications, as appropriate, for patents covering our products.
Patents may not be issued for any pending or future patent applications owned by or licensed to us, and the claims allowed under any issued patents may not be sufficiently broad to protect our technology. Any issued patents owned by or licensed to
us may be challenged, invalidated, or circumvented, and the rights under these patents may not provide us with competitive advantages. In addition, competitors may design around our technology or develop competing technologies. Intellectual property
rights may also be unavailable or limited in some foreign countries, which could make it easier for competitors to capture increased market share. We could incur substantial costs to defend ourselves in suits brought against us, including for
alleged infringement of third party rights, or in suits in which we may assert our intellectual property rights against others. An unfavorable outcome of any such litigation could have a material adverse effect on our business and results of
operations. In addition, as our patents expire, we rely on trade secrets and proprietary know-how to protect our products. We cannot be sure the steps we have taken or will take in the future will be adequate to deter misappropriation of our
proprietary information and intellectual property. Of particular concern are developing economies such as China, where the laws, courts, and administrative agencies may not protect our intellectual property rights as fully as in other countries.
We seek to protect trade secrets and proprietary know-how, in part, through confidentiality agreements with our collaborators, employees,
and consultants. These agreements may be breached, we may not have adequate remedies for any breach, and our trade secrets may otherwise become known or be independently developed by our competitors or our competitors may otherwise gain access to
our intellectual property.
Kadant Inc.
2006 Annual Report
Fluctuations in our quarterly operating results may cause our stock price to decline.
Given the nature of the markets in which we participate and the effect of Staff Accounting Bulletin (SAB) No. 104, Revenue Recognition,
we may not be able to reliably predict future revenues and profitability, and unexpected changes may cause us to adjust our operations. A large proportion of our costs are fixed, due in part to our significant selling, research and development, and
manufacturing costs. Thus, small declines in revenues could disproportionately affect our operating results. Other factors that could affect our quarterly operating results include:
failure of our products to pass contractually agreed upon acceptance tests, which would delay or prohibit recognition of revenues under SAB No. 104,
failure of a customer, particularly in China, to comply with an orders contractual obligations,
adverse changes in demand for and market acceptance of our products,
competitive pressures resulting in lower sales prices of our products,
adverse changes in the pulp and paper industry,
delays or problems in our introduction of new products,
delays or problems in the manufacture of our products,
our competitors announcements of new products, services, or technological innovations,
contractual liabilities incurred by us related to guarantees of our product performance,
increased costs of raw materials or supplies, including the cost of energy,
changes in the timing of product orders, and
fluctuations in our effective tax rate.
Anti-takeover provisions in
our charter documents, under Delaware law, and in our shareholder rights plan could prevent or delay transactions that our shareholders may favor.
Provisions of our charter and bylaws may discourage, delay, or prevent a merger or acquisition that our shareholders may consider favorable, including transactions in which shareholders might otherwise receive a
premium for their shares. For example, these provisions:
authorize the issuance of blank check preferred stock without any need for action by shareholders,
provide for a classified board of directors with staggered three-year terms,
require supermajority shareholder voting to effect various amendments to our charter and bylaws,
eliminate the ability of our shareholders to call special meetings of shareholders,
prohibit shareholder action by written consent, and
establish advance notice requirements for nominations for election to our board of directors or for proposing matters that can be acted on by shareholders at shareholder meetings.
In addition, our board of directors has adopted a shareholder rights plan intended to protect shareholders in the event of
an unfair or coercive offer to acquire our company and to provide our board of directors with adequate time to evaluate unsolicited offers. Preferred stock purchase rights have been distributed to our common shareholders pursuant to the rights plan.
This rights plan may have anti-takeover effects. The rights plan will cause substantial dilution to a person or group that attempts to acquire us on terms that our board of directors does not believe are in our best interests and those of our
shareholders and may discourage, delay, or prevent a merger or acquisition that shareholders may consider favorable, including transactions in which shareholders might otherwise receive a premium for their shares.
Item 1B. Unresolved Staff Comments
Not applicable.
Kadant Inc.
2006 Annual Report
Kadant, Inc. (KAI) - Description of business
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Level 2 quotes
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Key executives
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